Still Fork Truck R70-60 R70-70, R70-80 Series: R7090, R7091, R7092 Operating and Maintenance Instructions

Still Fork Truck R70-60 R70-70, R70-80 Series: R7090, R7091, R7092 Operating and Maintenance Instructions

Original Illustrated Factory Operating and Maintenance Instructions for Still Fork Truck R70-60 R70-70, R70-80 Series.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
R7090
R7091
R7092

Format: PDF, 275 Pages
Language: English

Contents:

1. Foreword
Your truck
General
CE labelling
EC declaration of conformity in accordance with Machinery Directive
Information about documentation
Documentation scope
Issue date and currentness of manual
Copyright and trademark rights
Explanation of information symbols used
Explanation of the cross-references
Definition of directions
Typical graphics
For the love of the environment
Packaging
Disposal of components and batteries
2. Introduction
Use of truck
Proper usage
Proper use during towing
Impermissible use
Place of use
Using working platforms
Residual risk
Residual dangers, residual risks
Special risks associated with using the truck and attachments
Overview of hazards and countermeasures
Danger to employees
3. Safety
Definition of terms used for responsible persons
Operating company
Specialist
Drivers
Essentials for safe operation
Insurance cover on company premises
Changes and retrofitting
Changes to the overhead guard and roof loads
Warning regarding non-original parts
Damage, defects and misuse of safety systems
Tyres
Medical equipment
Exercise caution when handling gas springs and accumulators
Safety inspections
Regular safety inspection of the truck
Checking the diesel engine emissions
Trucks with particle filters
Insulation testing
Safety regulations for handling consumables
Permissible consumables
Oils
Diesel fuel
Hydraulic fluid
Brake fluid
Battery acid
Coolant
Disposal of consumables
Emissions
4. Overviews
Truck
General view of driver’s compartment
Operating devices and display elements
Controls on console
Identification points
Location of identification points
Nameplate
StVZO (Road Traffic Licensing Regulations) information
Production number
Equipment
Standard equipment and variants
Attachments
Accessory overview
5. Operation
Checks and operations prior to commissioning
Visual inspections
Opening the motor hood
Engine preheating
Checking the engine oil level
Cleaning the dust valve
Checking the condition of the wheels and tyres
Filling the washer system
Checking coolant level
Adjusting the MSG 65/MSG 75 driver’s seat
Adjusting the steering column
Start-up
Climbing in and out of the truck
Shelves and cup holders
Switching on the key switch
Starting the engine
Operating the signal horn
Seat belt
Using the Easybelt seat belt
Checking the brake system for correct function
Checking the steering system for correct function
Adjusting the traction program
Driving
Safety regulations when driving
Procedure if truck tips over
Emergency hammer
Driveways
Driving (single-pedal operation with multiple-lever version)
Driving (single-pedal operation on single lever version)
Driving (dual-pedal operation)
Operating the service brake
Actuating the parking brake
Steering
Lifting
Lifting system variants
Lift mast versions
Malfunctions during lifting mode
Lifting system operating devices
Hydraulic blocking function
Lifting system, multi-lever operation
Lifting system, single-lever operation
Changing the fork arms
Fork extension (variant)
Operation with reversible fork arms (variant)
Working underload
Safety regulations when handing loads
Before taking up load
Picking up loads
Danger area
Transporting pallets
Transport of swinging loads
Load pick up
Transporting loads
Setting down loads
Driving on ascending and descending slopes
Driving on lifts
Driving on loading bridges
Working with attachments
Fitting attachments
Depressurising connections for attachments
Setting the auxiliary hydraulics
General instructions for controlling attachments
Controlling attachments using multi-lever operation
Controlling attachments using single-lever operation
Clamp locking mechanism (variant)
Taking up a load using attachments
Operation of additional equipment
Switching lighting on and off
Switching the rotating beacon on and off
Switching the hazard warning system on and off
Switching direction indicators on and off
Rear working spotlights
Operating the windscreen wiper/washer
Heater
FleetManager (variant)
Accident recorder (variant)
Trailer operation
Towed load
Coupling on a trailer
Automatic tow coupling
Towing trailers
Operation of console
Console displays
Setting and changing the displays
Fault messages
Diagram
SAFETY BELT message
SEAT SWITCH message
AIR FILTER message
SERVICE BRAKE message
MOTOR BRUSHES message
COOLANT TEMP, message
MOT/GEN TEMP message
OIL PRESSURE message
COOLANT LEVEL message
HYDR. OIL FILTER message
SERVICE REQUIRED message
EXH. GAS PURIFIER message
Operation in special operating situations
Transport
Towing
Lifting by crane
Jump starting
Filling fuel
Filling up with diesel fuel
Shut-down
Parking the truck securely
Use wheel chocks
Shutting down and storing the truck
Recommissioning after storage
6. Maintenance
General maintenance information
Personnel qualifications
Information regarding the performance of maintenance
Intervals for maintenance and inspection
Ordering spare parts and wearing parts
Quality and quantity of the required operating materials
Diesel fuel
Maintenance data table
Safety regulations for maintenance
General information
Working on the hydraulic equipment
Working on the electrical equipment
Safety devices
Set values
Lifting and jacking up
Working at the front of the truck
Cleaning
Cleaning the truck
Cleaning the electrical system
Cleaning the load chains
Cleaning the windows
After washing the truck
Maintenance after first 50 operating hours
Maintenance during the break-in period
Maintenance as required
Cleaning the radiator, checking for leaks
Topping up the coolant and checking the concentration of the coolant additive
Draining water from the fuel filter
Changing the airfilter insert
Servicing the ETB particle filter
Servicing Eberspacher particle filters
Cleaning the alternator and engine ventilation filter
Lubricating the joints and controls
Maintaining the seat belt
Checking the driver’s seat
Servicing wheels and tyres
Servicing the battery
Replacing the fuses
Servicing the hydraulic system
Brake fluid level
Lubricating the mast bearings
Lubricate the tilt cylinder bearings
500-hour maintenance
Other tasks
Checking the condition and tension of the V-ribbed belt
Check the coolant hoses
Checking the exhaust gas system
Checking the brake system for correct function and leaks
Check fork arms
Checking lift cylinders and connections for leaks
Lubricating the lift mast and roller track
Checking the start-up prevention
1000-hour maintenance
Work that must also be carried out
Changing the primary fuel filter
Renewing the fuel filter
Cleaning the condensate ETB particulate filter
Changing the fuel filter for Eberspacher particle filter systems
Checking the reversible fork arms
1500-hour maintenance
Work that must also be carried out
3000-hour maintenance
Work that must also be carried out
4000-hour maintenance
Work that must also be carried out
7. Technical data
Dimensions
VDI datasheet
Wheels and tyres
Fuse assignment
8. Circuit diagrams
Hydraulics
Hydraulic circuit diagram
Electrical equipment
Legend for circuit diagrams

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