Still Fork Truck R70-16, R70-18, R70-20 Series: R7097, R7098, R7099 Operating and Maintenance Instructions

Still Fork Truck R70-16, R70-18, R70-20 Series: R7097, R7098, R7099 Operating and Maintenance Instructions

Original Illustrated Factory Operating and Maintenance Instructions for Still Fork Truck R70-16, R70-18, R70-20 Series.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
R7097
R7098
R7099

Format: PDF, 323 Pages
Language: English

Contents:

1. Foreword
Your industrial truck
General
EC declaration of conformity, EC mark of conformity
Information about documentation
Documentation scope
Issue date and currentness of manual
Copyright and proprietary rights
Explanations of the signal terms used:
Explanation of the cross-references
Definition of directions
Sample graphics
Environmental considerations
Packaging
Disposal of units and batteries during repair work
2. Introduction
Use of the Truck
Proper use
Proper towing usage
Impermissible use
Place of use
Use of working platforms
Residual risk
Residual dangers, residual risks
Special risks when using the forklift truck and attachments
Overview of hazards and countermeasures
Risk for employees
3. Safety
Definition of terms used for responsible persons
Operating company
Specialist
Specialist
Drivers
Essentials for safe operation
Insurance coverage on company premises
Changes and retrofitting
Warning regarding non-original parts
Damage, defects and misuse of safety devices
Tyres
Medical equipment
Safety inspections
Periodic safety inspection of the industrial truck
Regular safety check of the fuel gas system
Regular checking of harmful substances in the exhaust
Insulation testing
Safety regulations when handling consumables
Permissible consumables
Oils
Fuel gas
Hydraulic fluid
Battery acid
Coolant
Disposal of consumables
Emissions
4. Overviews
General view
Versions of driver’s compartment
Driver’s compartment, single pedal version
Driver’s compartment, dual-pedal version
Driver’s compartment with single lever operation
Driver’s compartment with joystick
Operating and display elements
Controls on console
Joystick
Identification points
Overview
Nameplate
StVZO (Road Traffic Licensing Regulations) information
Factory number
Accessories
Special equipment and variants
Attachments
Accessory overview
5. Operation
Checks and operations prior to start-up
Visual inspections
Checking coolant level
Open the bonnet
Check motor oil level
Closing the bonnet
Check condition of wheels and tyres
Opening the LPG cylindervalve
Opening the LPG tank shut-off valve
Adjusting the MSG 65/MSG 75 driver’s seat
Adjusting the GS15 driver’s seat
Adjusting the steering column
Fill washer system
Start-up
Turning on the key switch
Starting the engine
Operating the signal horn
Restraining belt
Checking the brake system for correct operation
Check function of steering system
Checking the emergency stop function
Setting the traction programs
Traction
Safety regulations when driving
Driveways
Driving (single-pedal operation with multiple lever version)
Driving (single-pedal operation on single lever version)
Driving (single-pedal operation with joystick version)
Driving (two-pedal operation)
Service brake
Operate the parking brake
Steering
Lifting
Lifting system variants
Lift mast versions
Malfunctions during lifting mode
Lifting system controls
Lifting system, multi-lever operation
Lifting system, joystick operation
Lifting system, single-lever operation
Fork extension
Operation with reversible fork arms
Working with loads
Safety regulations when handling loads
Before taking up load
Carrying loading units
Hazard area
Transporting pallets
Transport of swinging loads
Taking up load
Transporting loads
Depositing and retrieving loading units
Driving on ascending and descending slopes
Driving on lifts
Driving on loading bridges
Working with attachments
Assembling attachments
Depressurise connections for attachments
Setting the auxiliary hydraulics
General information on controlling attachments
Controlling attachments using multi-lever controls
Controlling attachments using the joystick
Controlling attachments using single-lever operation
Taking up a load using attachments
Operation of additional equipment
Switching lighting on and off
Switching the rotating beacon on and off
Switching the hazard warning system on and off
Switching direction indicators on and off
Switching the working headlights on and off
Operating the windscreen wiper/washer
Cab
Switching on the blower and heater
Driving with cruise control
Trailer operation
Towed load
Coupling and uncoupling the trailer manual tow coupling
Coupling and uncoupling the trailer automatic tow coupling
Towing trailers
Cold store use
Operation of console
Console displays
Setting and changing the displays
Setting the date or time
Resetting the daily kilometres and daily operating hours
Setting the language
Fleet Manager functions
Additional settings
Fault displays
Diagram
SAFETY BELT message
SEAT SWITCH message
AIR FILTER message
SERVICE BRAKE message
MOTOR BRUSHES message
COOLANT TEMP, message
COOLANT LEVEL message
MOT/GEN TEMP message
OIL PRESSURE message
SERVICE REQUIRED message
Operation in special operating situations
Transport
Towing
Crane loading
Frequent short-term operation
Jump starting
Behaviour in emergencies
Emergency shutdown
Procedure if truck tips over
Emergency lowering (joystick)
Refuelling
Changing the LPG cylinder
Filling the LPG tank
Decommissioning
Parking the truck securely
Measures for prolonged shutdown, storage of truck
Start-up after shutdown
6. Maintenance
General maintenance information
Qualifications of personnel
Information regarding performing maintenance
Intervals for maintenance and inspection
Ordering the replacement parts and wearing parts
Quality and quantity of the required operating materials
Maintenance data table
Safety instructions for maintenance
General information
Carrying out work on the hydraulic equipment
Working on electrical equipment
Working on the ignition system
Work on the LPG system
Safety devices
Set values
Raising and jacking up
Working at the front of the forklift truck
Preparation for maintenance
Installing and uninstalling floor plate
Removing and installing front left cover
Assembling and disassembling the front right cover
Cleaning
Cleaning the truck
Cleaning the electrical system
Cleaning the load chains
Cleaning the windscreens
After washing
Maintenance after first 50 operating hours
Maintenance during the break-in period
Maintenance as Required
Checking and, if necessary, changing carbon brushes in the traction motor and generator
Cleaning generator and traction motor ventilation filter
Cleaning the radiator, checking for leaks
Topping up coolant and checking coolant concentration
Changing the airfilter insert
Lubricating joints and controls
Checking the door latch
Maintaining the restraining belt
Checking the driver’s seat
Servicing the automatic tow coupling
Brake fluid level
Servicing wheels and tyres
Lubricating the steering axle
Servicing battery
Changing fuses
Lubricating the mast bearings
Lubricating the tilt cylinder bearings
Maintaining the restraint system
Attachment maintenance
500-hour maintenance/semi-annual maintenance
Other tasks
Checking the cable connections
Checking the exhaust gas system
Checking coolant hoses
Checking evaporator and pressure regulator
Checking the oil level of the drive axle and checking for leaks
Checking the heating system for leaks
Checking wheel fastenings
Servicing the steering axle
Checking the brake system for function and leaks
Checking the parking brake setting
Adjusting the parking brake switch
Lubricating the parking brake lever bearing and ratchet
Checking the counterweight attachment
Checking the start-up prevention
Maintaining the hydraulic system
Maintaining the mast bearing
Checking the lift cylinder and connections for leaks
Load chain maintenance
Lubricating the lift mast and roller track
Checking the clearance between fork carriage stop and run-out stop
Checking the fork arms
Checking reversible fork arms
1000-hour maintenance / Annual maintenance
Work that must also be carried out
Changing the engine oil and filter
Replace spark plugs
Checking the status and tension of the ribbed V-belt
Checking the toothed belt
Changing the LPG filter
Overhauling the LPG system
Checking the lambda control system
Lifting system maintenance
3000-hour maintenance /Two-year maintenance
Work that must also be carried out
Checking the engine mount
Replacing the toothed belt
Replace hoses of gas fuel system
Changing the brake fluid
Changing transmission oil
Checking the wheel bearing
Changing the hydraulic oil and filter
9000-hour maintenance/five-year maintenance
Work that must also be carried out
Changing the coolant
10-year maintenance
Checking the LPG tank
7. Technical data
Dimensions
VDI datasheet
Wheels and tyres
Fuse assignment
8. Circuit diagrams
Hydraulics
Hydraulic circuit diagram standard design
Hydraulic diagram proportional technology
Electrics
Legend for circuit diagrams

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