Still LPG Fork Truck R70-35T, R70-40T, R70-45T Series: R7084, R7085, R7086 Workshop Manual

Still LPG Fork Truck R70-35T, R70-40T, R70-45T Series: R7084, R7085, R7086 Workshop Manual

Original Illustrated Factory Workshop Manual for Still LPG Fork Truck R70-35T, R70-40T, R70-45T Series.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
R7084
R7085
R7086

Format: PDF, 228 Pages
Language: English

Contents:

01. Chassis and counterweight
02. Steering Axle
Technical service data
Design of the steering axle
Removing the steering axle
Fitting the steering axle
Removing the wheel hub
Fitting the wheel hub
Adjusting the steer angle
Checking the steer angle
Removing the stub axle
Fitting the stub axle
Greasing the axle
Removing the tie rods
Fitting the tie rods
Removing the steering cylinder
Fitting the steering cylinder
03. Gear drive
Technical service data
Gear drive
Spur gearing with differential
Fitting the gear drive
Gear drive/tubular shaft
Axle shaft
Wheel hub
04. Wheels and tyres
06.Steering
Technical service data
Mode of operation
Functional description
Steering column
Steering unit
Priority valve
Steering cylinder
07. Brake
Technical service data
Design/mode of operation of the brake
Brake shoe replacement/Basic adjustment
Automatic adjuster
Adjusting the parking brake
Pedal adjustment
Turning worn brake drum
08. Electrical installations
Technical service data
Electrical installation
Electrical components
General
Insulation test
Instrument panel
Console
Lock switch
Travel sender (single-pedal)
Travel sender switch (single-pedal)
Two-pedal control
Horn
Brake sender
Parking brake switch
Brake fluid switch
Pressure transducer, hydraulic
Speed sensor
Tacho-alternator
Alternator
Starter
Emergency start switch
Cut-out valve
Coolant temperature switch/sender
Oil pressure/air cleaner/LPG pressure switch
Current sensor
Electric fan (V-engine)
Valve solenoid
Retarder
Batteries
Fuse base
Control fuses
Main current fuses
Starting relay
Relay tripping valve
Controller, (includes)
Travel control
Charge equaliser
Output stage for travel control
Output stage for electric fan
Controller renewal
Instrument panel renewal
Fault indication on the console (see “steds’Vlnfo/error lists)
Circuit diagram (paper)
09. Lighting
Design of lighting installation
Variants
Status A: Controller, distributor board
Status B: Controller, relay box, distributor board
Status C: Controller, 2 x relay boxes
Relays
Fuses
Relay box
Distributor board
Parameterisation
Parameterisation of additional electrical installation via console
Combination of function blocks via console
Circuit diagram lighting/additional electrical installation
Status A:
Status B:
Status C:
10. Hydraulic system
Functional description
of lift and tilt hydraulics
Control valve block
Operation
Design
Design/Installation information
Function diagram
Function diagram
Connection block
Connection block
Plate/Retarder
Endplatte / Retarder
Way valve
Lift/Lower
Lift/Lower
Tilt/Additional hydraulics 2
Tilt/Additional hydraulics 2
Additional hydraulics 1
Additional hydraulics 1
Control valve block
Cross-section reducer installation tilt/block seal
Shuttle valves
Sender- function/adjustment
Engine – pumps speed
Pressurising valve
Function
Checking/Disassembly
Hydraulic pump
Function/removal and fitting
Hydraulic tank
Design/Oil change/Air filter
Return flow filter
Function/Maintenance
Oil cooler
Hydraulic unions
Tilt cylinder and DKO unions
Pipe unions with soft seal
Speeds
Lift/lower/tilt
Hydraulic diagram
Wiring diagram
Legend
11. Motor
Motor type
Diagram
Neutral zone
Position of motor terminals
Connection of brush and temperature monitoring unit
Checking and replacing carbon brushes
Removing the motor
Fitting the motor
Motor disassembly
Motor assembly
Generator
Generator type
Diagram
Neutral zone
Position of generator terminals
Checking and replacing carbon brushes
Removing the generator
Fitting the generator
Generator disassembly
Generator assembly
Independent air cooling
Description
Brush monitoring unit
Temperature monitoring
General information
Insulation resistance
Insulation resistance measurement
Turning the commutator
Commutator minimum diameter
Removing commutator mica
13. Pressure regulator I and II
Function
Pressure regulator
Relief valve
Pressure gauge
Control valve block
Cross-section reducer installation
Pressure limitation additional hydraulics 1 (clamps with integrated side shift)
15. Combustion Engine
Technical engine data
General engine information
V-belt
Valve cover
Rocker
Valve
Cylinder head
General description
Cylinder head
Alternator
Thermostat
Coolant pump
Fitting and removal
Exhaust manifold
Coolant radiator
Control housing and control wheels
Electronic ignition system
– Description
-Advance angle sensor
20-25. Mast
Group 20
Technical service data
Mast removal
Telescopic mast
Niho mast
Triple mast
Carriage stop/Chain adjustment
Support roller replacement
Lift cylinder
Lowering brake valve
Hose failure safety device
End position damping
Group 22
Fork carriage removal
Support roller replacement
Group 25
Tilt cylinder disassembly
Tilt cylinder assembly
Mast tilt

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