Linde Electric Reach Truck Type 1120: R14, R16, R20, R25 Service Training (Workshop) Manual

Linde Electric Reach Truck Type 1120: R14, R16, R20, R25 Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Electric Reach Truck Type 1120.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: ZIP, Included:
Service Training Manual, PDF, 366 Pages
Circuit Diagrams, PDF, 40 Pages
Language: English


0. Product information
Technical data
Serial number
Inspection and maintenance
Service plan standard version
Service plan as required
1000-hour service plan
3000 h Service plan
6000 h Service plan
Service plan cold store version
Service plan as required (cold store version)
500-hour service plan (cold store version)
1500-hour service plan (cold store version)
3000-hour service plan (cold store version)
Securing for transportation
Jacking up the truck
Hoisting the truck
Jacking the truck
Operating material
Lubricants and operating materials
Tightening torques
Tightening torques
– outside works standard
Tightening torques for standard pitch threads
Tightening torques for fine pitch threads
Special tools
Special tools and measuring instruments
Overview of diagnostics
Log files
Software update for Canbox
Guided diagnosis
Load controller
Starting the diagnostic program
Exiting the diagnostics program
Code lists
Error lists
Driving codes
Working hydraulics codes
Driving and working hydraulics power module codes
Steering codes
Codes display
1. Motor
Testing the motor general
Visual inspection
Winding test and technical data forthe drive motor and pump motor
Rotor testing
Drive wheel motor connection
Drive motor 1 M1plug positions
Power module connections
Cleaning the motor drive wheel
Rev sensor
Temperature sensor
Forced ventilation
2. Axle
Mechanical drive axle
3. Chassis, bodywork and fittings
Chassis, bodywork and fittings
Covers and cowlings
Driver’s seat
Gas compression spring
Operating console
Plug connections and electrical armrest components
CAN node A13
4. Chassis frame
Steering system
Steering overview and function
Steering wheel unit 3R11
Drive wheel position sensor 3R12
Steering variants
Wheels and tyres
Wheels and tyres
5. Operating devices
Stop screws
Brake system
Function of the brake system
Electric brake
Emergency steering and parking brake release
Parking brake Y1
Function of the electrical brake
Brake pedal potentiometer 1R25
Hydraulic service brake
Hydraulic brake system
Load wheel brake
Joystick variants
Joystick function characteristics
Joystick configurations
Energy-saving mode
Economy mode
6. Electrics/electronics
Safety information for the electrical system
Cleaning the electrical system
Insulation testing
EMC- Electromagnetic compatibility
CAN bus
Electrostatic charging
Truck plug positions
Contactor carrier
Functional overview
Control emergency stop switch
Power modules
Power module A1 pin assignment
Electrical components of contactor carrier
Voltage transformer
Charging circuit
Main current fuses
Control current fuses
Battery connection assembly
Battery carrier
Truck control unit
Truck control unit overview
Truck control unit A2 pin assignment
Power supply
Power supply for external components
Activation of main contactor
Charging circuit
Seat switch enable signal
Accelerator 1A4
Single-pedal drive direction switch, 1S13
Parking brake 1 S4 push button
Brake pedal sensor 1 R25
Battery lock sensor
Configurable relay drivers
Output signals
Valve activation
Dead man push button, single pedal 1S11
Steering controller signals
Fan control
Brake fluid monitoring
Signal horn
Curve-dependent speed reduction
Reach carriage position sensors
Operator’s display
Lift height indicator (LHI)
Lift height measurement
Lift height measuring system
7. Hydraulics
Depressurising the hydraulic system
Pump motor
Pump motor 2M1 plug positions
Control valve
Control valve block functional description
Hydraulic oil filters
Return line filter
8. Load lift system
Lift mast
Emergency lower
Hydraulic connection plug system
Securing the lift mast
Removal of lift mast BR1501 and BR1502
Assembly preparation for lift mast series 1501
Assembling the lift mast series 1501
Disassembling the lift mast series 1502
Assembly preparation for lift mast series 1 502
Assembling the lift mast series 1502
Adjusting eccentric roller series 1501 and series 1502
Roller play
Bleeding the lift cylinder
Assembling sideshift cylinder and tilt cylinder series 1 501 and series 1 502
Lift mast chains
Adjusting the 1501 series lift mast chain
Adjusting the 1 502 series lift mast chain
9. Special equipment, accessories
Special equipment and CO adaptor connector
Adaptor connector (special equipment) 6X63
Fork carriage
Horizontal position of the fork arms
Centring of sideshift

10. Circuit diagrams
Wiring diagrams
Basic equipment wiring diagram series 11 20 sheet 01 (from 09/2012)
Basic equipment wiring diagram for series 1120 sheet 02 (from 09/2012)
Basic equipment wiring diagram series 1 1 20 sheet 03 (from 09/2012)
Basic equipment wiring diagram series 1 1 20 sheet 04 (from 09/2012)
Maximum wiring diagram for series 1120sheet01 (from 09/2012)
Maximum wiring diagram for series 11 20 sheet 02 (from 09/2012)
Maximum wiring diagram for series 11 20 sheet 04 (from 09/2012)
Special lighting equipment
Electrical wiring diagram for driver’s seat
CAN options special equipment
Special equipment heating system
Lift mast wiring diagram
Hydraulic circuit diagrams
Hydraulic circuit diagram
Mast type 1501
Masttype 1501with additional hydraulics
Mast type 1502
Mast type 1 502 with additional hydraulics

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