Linde Forklift Truck Type 359: H100, H120, H140, H160, H180 Operating Instructions (User Manual)

Linde Forklift Truck Type 359: H100, H120, H140, H160, H180 Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Forklift Truck Type 359.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H100-600
H120-1200
H120-600
H140-1200
H140-600
H160-1200
H160-600
H180-600

Format: PDF, 189 Pages
Language: English

Contents:

1. Introduction
Your 359 Forklift Truck
Technical Description
Intended use
Improper use
Symbols Used
Commissioning
Truck takeover
EC declaration of conformity
2. Safety
Safety Rules
Do not operate with guards removed
Park Brake
Malfunctions
Handling Fuel, Lubricants and Coolant
Residual risks
Stability
3. Overview
General view of Truck
Type Plates
Composite instrument and light switches
Controls and indicators – single pedal cab
Controls and indicators – twin pedal cab
4. Operation
Mirrors
Beginning operation
Opening the right hand side window
Setting the clock
Cab interior light
Hazard warning lights*, Turn indicators lights*, Horn
Heater, Climate control
Adjusting the drivers seat
Optional equipment
To turn on the road lights*
Operating the windscreen wipers*
Filling the windscreen washer bottle
Programmable mast positioning*
Control levers (joysticks)
Engine Access
Engine oil level check
Checking the fuel
Checking the coolant level in the reservoir
Tyres – check condition and pressure
Battery access – opening
Isolating the battery
Opening the fuse box cover
Fuses
Working hydraulics filter panel – removal
Hydraulic system: oil level check
Final drive oil level check
Starting the engine- double pedal models
Stopping the engine – double pedal models
Driving – double pedal models
Starting the engine – Single pedal models
Stopping the Engine – Single pedal models
Driving – single pedals
Tilting the cabin
Malfunctions during operation
Steering
Braking system
Installation of additional equipment
Mast, lifting device and attachment controls
Operating optional attachments
Before lifting a load
Lifting a load
Travelling with load
Depositing the load
Before leaving the truck unattended
Loading
Trailer coupling
Locations for jacks when changing wheels
Wheel change
Towing
Hoisting the truck
Emergency exit
Measures before taking the truck out of operation
Putting the truck back into operation
5. Maintenance
General remarks
Generalinformation
Filling capacity/Rated values
Fuel and oil recommendations
Dieselfuel
Check the condition of structured components
Truck welds inspection
Checks-various
Inspection and maintenance schedule
Service plan as required
50h Serviceplan
500h Serviceplan
1000h Service plan
2000h Service plan
3000h Service plan
6000h Service plan
Rated capacities
Engine
Engine oil level check
Change the engine oil (every 12 months minimum)
Clean the fue lfilter
Change the fuel pre-filter with water monitor
Check the condition o fthe V-belt
Check the condition of the drivebelt
Replace the toothed belt and idler pulley
Check the cooling fan belt tensioner
Check the engine mounting for condition and security
Check the air filter
Renew the air filter element
Replacing the air filter safetyelement
Checking the coolant level in the reservoir
Check coolant strength
Renew engine coolant
Check the vibration damper
Clean the radiator and oil cooler,check for leaks
Check intake and exhaust systems for leaks and security
Check valve clearances
Gearbox
Final drive oil level check
Change final drive hub oil
Chassis bodywork and fittings
Clean the truck
Mirrors
Check seat belt for condition and correct operation*
Check the tyres for damageandforeignobjects
Tighten the wheel nuts
Tyres – check condition and pressure
Check the cab mountings
Chassis frame
Checkthesecurityoftheaxleclampanddrivemotors
Clean and lubricate thesteeraxle
Checktheconditionofstructuredcomponents
Controls
Check the parking brake for proper operation
Brake control mechanism
Electrics
Check the battery /batteries
Hydraulics
Hydraulic system: oil level check
Check the hydraulic tank breather filter
Renew the main hydraulic system oil return line filters
Renew hydraulic oil of working hydraulic system
Load lift system
Lubricate the mast and tilt cylinder pivots
Lubricate fork carriage cylinder bearings
Check the tension of double hoses
Check and adjust mast chains,lubricatewithchainspray
Renewing the lift chains (at least every 3 years and when 3 stretch has beenattained)
Troubleshooting
Troubleshooting guide (Dieselengine)
Troubleshootingguide(Hydraulicsystem)
User manual feedback
User manual improvement record
Troubleshooting
Troubleshootingguide(Dieselengine)
Troubleshooting guide (Hydraulicsystem)

Annex
6. Technical data
Datasheet
359 Datasheet
359 Datasheet
Mast variations
TechnicalData
7. Circuit diagrams
Electrical circuit diagrams
Cumminsfaultcodelist
Hydraulic circuit diagrams
Hydraulic circuit

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