WESTERBEKE Multi-port ELECTRONIC FUEL INJECTION MARINE GASOLINE GENERATOR Single Phase*Factory Service / Repair/ Workshop Manual Instant Download!

WESTERBEKE Multi-port ELECTRONIC FUEL INJECTION MARINE GASOLINE GENERATOR Single Phase*Factory Service / Repair/ Workshop Manual Instant Download!

WESTERBEKE Multi-port ELECTRONIC FUEL INJECTION MARINE GASOLINE GENERATOR Single Phase*Factory Service / Repair/ Workshop Manual Instant Download!

This manual contains maintenance and repair procedure for the WESTERBEKE Multi-port ELECTRONIC FUEL INJECTION MARINE GASOLINE GENERATOR Single Phase. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It’s the same type of Manual that your local Dealer/Mechanic would use.

Models Covers:

6.5 MCG 60HZ 5.2 MCG 50HZ
5.0 MCG 60HZ 4.2 MCG 50HZ
Multi-port ELECTRONIC FUEL INJECTION MARINE GASOLINE GENERATOR Single Phase

TABLE OF CONTENTS
CARBON MONOXIDE/LOW CO DATA …. V COMPONENT STATIC TESTING ……… 53
EMISSIONS/EXHAUST CATALYST MAINTENANCE … VII MAP SENSOR STEPPER MOTOR ………………………. 53
TESTING FOR ENGINE OVERHAUL ……………………….. 2 OIL PRESSURE SENSOROXYGEN SENSOR …….. 54
TESTING ENGINE COMPRESSION …………………………. 3
ENGINE TROUBLESHOOTING ……………………………….. 4
DC CIRCUIT BREAKERWB OXYGEN SENSOR .. 54
HIGH/LOW RPM SHUTDOWN ……………………………. 54
EXHAUST TEMPERATURE SWITCH ………………….. 54
DISASSEMBLY/ASSEMBLY PROCEDURES ……………… 6 MAGNETIC PICK-UP COIL ……………………………….. 55
REMOVING THE GENERATOR ………………………………. & FUEL PRESSURE PUMP …………………………………….. 55
DISASSEMBLY OF EXTERIOR ENGINE COMPONENT .9
REMOVING FUEL SYSTEM ………………………………… .IO
FUEL INJECTOR ……………………………………………….. 56
AIR AND COOLANT TEMPERATURE SENSORS .56
FUEL PRESSURE SYSTEM ……………………………….. 56
REMOVING THE TIMING BELT ……………………………. 11 ENGINE TROUBLESHOOTING AND
SOFTWARE DIAGNOSTICS …………………………………. 51
. DISASSEMBLY, INSPECTION AND REASSEMBLY CONTROL BOX COMPONENTS …………………………. 57
OF THE MAIN ENGINE ………………………………… 1533 SOFIWARE DIAGNOSTICS (CHART) ……………….. 58
ON-BOARD DIAGNOSTICS ………………………………. 62
COOLANT CIRCULATING PUMP ………………………….. 34
EXHAUST MAN1FOLD/HEAT EXCHANGER …………….. 35 BC GENERATOR ………………………………………………. 67
DISTRIBUTER …………………………………………………… 36 AC TERMINAL CONNECTIONS …………………………. 67
RAW WATER PUMP …………………………………………… 37
TIGHTENING TORQUES (ENGINE) ……………………… 35
SPECIAL TOOLS (ENGINE ………………………………… 39
GENERATOR OpTPUT ……………………………………….. 68
ROTATING AUXILLARY WINDING ……………………. 68
EXPLODED VIEW ……………………………………………… 69
CONTROL BOX ………………………………………………….. 69
SERVICE STANDARDS AND LIMITS ………………….. 40
BC GENERATOR TROUBLESHOOTING …………………. 70
EXCITING THE GENERATOR …………………………….. 70
MAIN STATOR RESIDUAL VOLTAGE ………………… 70
ENGINE ADJUSTMENTS ……………….. ; …………………. .42 TESTING THE DIODES ………………………………………. ?!
SPEED SENSOR …………………………………………………. 42 NO-LOAD VOLTAGE ADJUSTMENT ………………….. 71
IGNITION TIMING ……………………………………………… 42 AC HERTZ CONVERSION ………………………………….. 71
VALVE CLEARANCE …………………………………………. 42 BC GENERATOR TROUBLESHOOTING (CHART) ……. 12
CAM SENSOR …………………………………………………….. 42
SPARK PLUGS ……………………………………………………. 43
DRIVE BELTS …………………………………………………….. 43
IGNITION WIRES ……………………………………………….. 43
INTERNAL WIRING SCHEMATIC …………….. ………. 72
TESTING THE EXCITER WINDINGS …………………. 73
TESTING CONTINUITY ……………………………………… 74
TESTING CAPACITORS ……………………………………… 74
BLEEDING THE FUEL SYSTEM …………………………… .44 BC ROTOR- TESTING ……………………………………….. 75
OIL PRESSURE …………………………………………………. 45 TESTING WINDINGS …………………………………………. 75
MEASURING EXHAUST PRESSURE ……………………. .45 TESTING CONTINUITY ……………………………………… 75
IGNITION COIL-TESTING …………………………………… .46 SPECIAL :fOOLS (GENERATOR) ………………………….. 76
POINT GAP-TESTING ………………………………………… .46 SHORE POWER TRANSFER SWITCH …………………… 77
IGNITER-TESTING …………………………………………….. 46
PICK-UP COIL-TESTING …………………… : ……………… .46 WIRING DIAGRAMS (#55536) ……………………….. 18-82
BATTERY CHARGER-TESTING ……………………………. .47 DC AUXILLIARY POWER ADAPTER ……………………… 83
STARTER MOTOR …………………………………………….. .48 REMOTE PANEL WIRING ……………………………………. 83
EXPLODED VIEW ………………………………………………. 49 REMOTE OIL FILTER …………………………………………. 84
SERVICING ………………………………………………………… 50 ENGINE/GENERATOR SPECIFICATIONS ……………….. 85
ECU-ELECTRONIC CONTROL UNIT ……………………… 52 HARDWARE TORQUES (CHART) …………………………. 86
SETTING/CHANGING ENGINE SPEED ………………. 52 DECIMAL/METRIC CHART ………………………………….. 87
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip

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