WESTERBEKE MARINE GASOLINE GENERATORS Single Phase Service / Repair/ Workshop Manual Instant Download!

WESTERBEKE MARINE GASOLINE GENERATORS Single Phase Service / Repair/ Workshop Manual Instant Download!

WESTERBEKE MARINE GASOLINE GENERATORS Single Phase Service / Repair/ Workshop Manual Instant Download!

This manual contains maintenance and repair procedure for the WESTERBEKE MARINE GASOLINE GENERATORS Single Phase. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It’s the same type of Manual that your local Dealer/Mechanic would use.

Models Covers:

6.5KW SBCG-60HZ 5.4KW SBCG-50HZ
5.0KW SBCG-60HZ 4.2KW SBCG-50HZ

Service Repair Manual Covers:

ENGINE TESTING
TESTING FOR OVERHAUL ……………………………….. 2
Serial Number ……………………………………………… 2
ENGINE TROUBLESHOOTING ……………………………. 3
ON-BOARD SOFTWARE DIAGNOSTICS ……………. 3-8
Instructions for using PC Interface Software
to test System Components
ENGINE ADJUSTMENTS AND TESTING
Compression Test …………………………………………. 9
Cylinder Head Bolt Sequence ………………………… 9
Drive Belt Adjustments ……………………………….. 10
Oil Pressure ……………………………………………….. 1 0
Spark Plugs ………………………………………………… 1 0
Ignition Wires …………………………………………….. IO
Valve Clearance ………………………………………….. 11
Measuring Exhaust Back Pressure ………………… 11
Ignition Timing …………………………………………… ll
Ignition Coi1 ………………………………………………. 12
Testing the Igniter ………………………………………. 12
Testing/Adjusting Pick-Up Coil.. ………………….. 12
BLEEDING THE FUEL SYSTEM ……………………………. 13
Wiring Diagram ……………………………………………….. 14
Relay Control Board ………………………………………. 15
Control Circuit (Panels) ………………………………….. 16
Electronic Control (ECU) ……………………………….. 17
Fuel Injection ………………………………………………… IS
Throttle Body ……………………………………………….. 18
ELECTRONIC COMPONENT TESTING …………………… 19
Map Sensor …………………………………………………… 19
Stepper Motor …………………………… ; …………………. 20
Fuel Injector/Pressure …………………………………….. 20
Shutdown Switches ……………………………………….. 21
Pick-Up Coil (MPU) ……………………………………… 22
Fuel Pump …………………………………………………….. 22
Oxygen Sensors …………………………………………….. 23
Air, CooJant, Heater Sensors …………………………… 24
Battery Charging Circuit ………………………………… 25
ELECTRICAL TESTING VALUES (Chart) …………………. 26
NOTE: The Manuals preliminary pages TV, V, VI provide
data on Carbon Emissions, Catalyst Replacement, and
Testing Back-Pressure.
ENGINE DISASSEMBLY, INSPECTION
AND ASSEMBLY
DESCRIPTION ……………………………………………….. 27
GENERAL INFORMATION ………………………………… 28
TIMING BELT DISASSEMBLY
INSPECTION AND REPLACEMENT …………… 29-32
This procedure may be performed
with the generator in the boat
SAFE CO Components ……………………………….. 33
Oil Gallery, Distributor,
Thermostat, Raw Water Pump ……………………… 35
Cylinder Head/Valves ………………………………….. 36
Cylinder Head/Rocker Cover ……………………….. 39
Camshaft/Rocker Arms ………………………………. .40
Piston/Connecting Rods ……………………………… .42
Front Case/Counterbalance Shaft
and Oil Pan ………………………………………………… 47
Oil Pump/Front Case .. , ………………………………… 50
Crankshaft, Bearings/Oil Seal.. …………………….. 51
Cylinder Block/Pistons ………………………………… 54
Coolant Pump …………………………………………….. 55
Exhaust Manifold/Heat Exchanger ……………….. 56
ENGINE HARDWARE TORQUES ………………………….. 57
RAW WATER PUMP (Exploded View) ………………….. 58
STARTER MOTOR (Exploded View) …………………….. 59
DISTRIBUTOR (Exploded View) ………………………….. 62
SERVICE DATA STANDARDS/LIMITS (Chart) …………. 63
Nut/Bolt Tightening Methods …………………………….. 66
Special Tools-Engine ………………………………………… 67
BC GENERATORS ………………………………………………. 68
BC TROUBLESHOOTING (Chart) ………………………… 69
Internal Wiring Schematic ………………………………. 69
Exciting the Generator ……………………………………. 70
Testing Continuity …………………………………………. 72
Testing Capacitors …………………………………………. 73
Exciter Windings …………………………………………… 73
Testing BC Rotor …………………………………………… 74
BC Components ……………………………………………. 75
INTEGRAL CONTROLLER (Charger) ……………………. 76
AC TERMINAL CONNECTIONS ……………………………. 76
SBEG WINDINGS SCHEMATICS ………………………….. 77
SPECIAL TOOLS-GENERATOR …………………………….. 78
SHORE POWER TRANSFER SWLTCH …………………… 79
REMOTE CONTROL WIRING DIAGRAM ……………….. 80
ENGINE-GENERATOR SPECIFICATIONS ……………….. 81
METRIC CONVERSION (Charts) ………………………….. 82

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip

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