Linde Reachstacker Type 357-05: C4026 CH5, C4230 TL5, C4535 CH5, C4550 TL5 Operating Instructions (User Manual)

Linde Reachstacker Type 357-05: C4026 CH5, C4230 TL5, C4535 CH5, C4550 TL5 Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Reachstacker Type 357-05.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
C4026 CH5
C4230 TL5
C4535 CH5
C4550 TL5

Format: PDF, 256 Pages
Language: English

Contents:

1. Introduction
Your Linde truck
Technical Description
Intended use
Improper use
Symbols used
Commissioning
Truck takeover
EC declaration of conformity
2. Safety
Safety rules
Safetyrules
Handling Fuel, LubricantsandCoolant
Residualrisks
Stability
Frequency characteristic for human body vibrations
Frequency characteristic for human body vibrations
Noise emission data
Noiseemissiondata
3.Overview
General view of the truck
General view of the handler
Controls and Indicators
Gauges, switches and warning lights
4. Operation
Wheel removal drive axle
Wheel removal steer axle
Wheel assembly inspection
Wheel refitting drive axle
Wheel refitting steer axle
Examples of restraining devices
Mirrors
Cab door opening and closing
Opening the engine cover
Opening the transmission cover
Opening the cabin rear compartment door
Opening the working hydraulic system oil tank cover
Opening the brake hydraulic system oil tank cover
Opening the battery and air filter compartment door
Opening the fuse box cover
Adjusting the drivers seat
Isolating the battery
Check battery condition
Check tyre condition and pressure
Tighten wheel nuts
Check working hydraulic system oil level
Check brake hydraulic system oil level
Check engine oil level
Checking the fuel level
Filling fuel
Check the transmission oil level
Check coolant levelin header tank
Check windscreen washer reservoir fluid level
Checking the twistlocks and warning lights for proper operation
Normal start
Truck status display
Malfunctions during operation
Overload safety switch
Start-up indications
Driving
Gear shift control
Steering
Stopping the truck
Operating transmission dump
Mirrors
Cab door opening and closing
Opening the engine cover
Opening the transmission cover
Opening the cabin rear compartment door
Opening the working hydraulic system oil tank cover
Opening the brake hydraulic system oil tank cover
Opening the battery and air filter compartment door
Opening the fuse box cover
Adjusting the drivers seat
Isolating the battery
Check battery condition
Check tyre condition and pressure
Tighten wheel nuts
Check working hydraulic system oil level
Check brake hydraulic system oil level
Check engine oil level
Checking the fuel level
Filling fuel
Check the transmission oil level
Check coolant levelin header tank
Check windscreen washer reservoir fluid level
Checking the twistlocks and warning lights for proper operation
Normal start
Truck status display
Malfunctions during operation
Overload safety switch
Start-up indications
Driving
Gear shift control
Steering
Stopping the truck
Operating transmission dump
Service brake
Parking brake
Truck lighting and turn indicators
Operating the hazard warning lights
Operating the horn
Turning on the front windscreen wiper
To operate the cab pre-heater system *
Opening the fuse box cover
Fuses
Boom and handler controls
Operating the spreader
Before lifting a load
Pickingupacontainer
Travelling with loads
Depositing the load
Parking the truck
Trailer coupling
Towing
5 Maintenance
General remarks
Wheelremovaldriveaxle
Wheel removal steeraxle
Wheelassemblyinspection
Wheelrefittingdriveaxle
Wheel refitting steeraxle
Examplesofrestrainingdevices
Taking the truck out of operation
General information
Workontheboomandthefrontpartofthetruck
Hoistingthetruck
Inspection and maintenance data
Fuel and oil recommendations
Check the condition of structured components
Truck welds inspection
Inspection and maintenance schedule
Dailychecks
As required Service plan
50hServiceplan
500hServiceplan
1000hServiceplan
2000hServiceplan
3000hServiceplan
5000hServiceplan
6000hServiceplan
Engine
Check engine oil level
Change the engine oil
Change the engine oil filters
Drainthefuelfilter
Change the fuel filter
Primethefuelsystem
Checktheairfilter
Change the air filter element – check the vacuum switch
Change the air filter safety element
Check the engine mountings
Cleantheradiatorandcheckforleaks
Checktheinjectionnozzles
Check valve clearances
Check the intake and exhaust systems for leaks and tightness
Checkthecoolingsystemforleaksandtightness
Flush the cooling system
Change engine coolant
Checkthevibrationdamper
Check drive belt tension
Checkthefandriveidlerpulleyassembly
Fan hub, belt driven
Check the turbocharger
Gearbox
Change the transmission oil and clean the filter screen
Change transmissionoilfilters
Check transmission mountings
Chassis, bodywork and fittings
Cleanthetruck
Check seat belt for condition and correct operation*
Tighten wheel nuts
Check the tyres for damage and foreign objects
Check the cab mountings
Truckweldsinspection
Chassis frame
Checksteeraxlehuboillevel
Clean and lubricate steer axle,check the mounting
Checkandlubricatethedriveshaft
Check the drive axle mounting
Check the drive axle centre differential oil level
Check the drive axle hub differential oil level
Change the drive axle hub differential oil
Check and adjust hub bearings
Controls
Checkthesteeringlock
Check the parking brake conditionandmounting
Checkthebrakediscwear
Electrics
Check battery condition
Check electric cables, connectors and connections for condition and tightness
Hydraulics
Check the hydraulic system,pumps,valvesandlines
Change the working hydraulic system oil suction filters
Change the brake hydraulic system oil suction filter
Change the brake hydraulicsystemoilpressurefilter
Change the brake hydraulic system oil
Change the hydraulic oil – working system
Load lift system
Check and lubricate boom cylinder, boom pivot and sliding bearings
Lubricate slewing ring bearing and gear
Slew gearbox and brake oill evel check
Checkandlubricatethetwistlocks
Checkandlubricatefeetatthebottomofeachleg
Change the twistlocks
Special equipment, accessories
Checkthecentrallubrication*lubricatingpoints
Fill central lubrication*canisterwithgrease
Troubleshooting
Troubleshooting guide Diesel engine
Troubleshooting guide hydraulic system
User manual feedback
Usermanualimprovementrecord

Annex

6. Technical Data
Datasheet
TechnicalData
7. Circuit Diagrams
Electrical Circuit Diagram
ElectricalCircuit
Hydraulic Circuit Diagram
HydraulicCircuit .

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