Linde LPG Forklift Truck 392-02 Series: H20T, H25T, H20CNG, H25CNG Operating Instructions (User manual)

Linde LPG Forklift Truck 392-02 Series: H20T, H25T, H20CNG, H25CNG Operating Instructions (User manual)

Original illustrated Facrory Operating Manual (User manual) for linde Forklift Truck 392-02 series with LPG Engines
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: ZIP
Icluded files:
LPG Truck original instruction, PDF, 245 pages
Customized options, PDF, 22 pages
Language: English

Table of contebts:

1 Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Closing the LPG consoles without LPG cylinder fitted
Symbols used
Technical description
Receivingthe industrial truck
Legal requirements for placing on the market
2 Safety
Safety guidelines
Residual risks
In the case of tip-over
Handling consumables
Competent person
Safety information on the LPG system
Safety guidelines for LPG (extract)
Safety measureswhen working on ignition systems
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3 Overview
Identification plates
Truck overview
Operating devices
Display unit
Switch panel
4 Operation
Service plan before initial commissioning
Running-in instructions
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the standard driver’s seat and comfort driver’s seat
Adjusting the height-adjustable comfort driver’s seat
Adjusting the luxury driver’s seat
Adjusting the armrest
Adjusting the steering column
Setting the clock
Opening the gas shut-off valve
Seat belt
Starting and stopping the internal combustion engine (dual-pedal operation)
Closing the gas shut-off valve
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Closing the gas shut-off valve
Driving (single-pedal operation)
Steering system
Brake system
Signal horn
Joystick with central lever operation
Joystick with single lever operation
Special equipment
Driver’s cab
Windscreen wiper
Window heater
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Adjusting the driver’s seat with rotating device
Lift mast positioning
Sweeper function
Working with a load
Before picking up a load
Adjusting the fork arm distance
Picking up a load
Travelling with load
Setting down loads
Towing device
Before exiting the truck
Before leaving the truck
Securing the hose pulley against rolling up
Removingthe lift mast
Driving without the lift mast
Transportation by lorry or low-bed semi-trailer
5 Maintenance
General points
Inspection and maintenance data
Recommendationsfor consumables
Inspection and maintenance overview
Service plan as required
1000-hour service plan
3000-hour service plan
6000-hour service plan
9000-hour service plan
Checking the engine oil level
Changing the engine oil and engine oil filter
Gas system: Checking the level
Changing an LPG single cylinder
Changing the LPG double cylinder (special equipment)
Filling the LPG tank (special equipment)
Changing the spark plugs
Changing the gas filter
Cleaning the evaporator/pressure regulator
Gas system: Checking settings and control
Carrying out a visual and odour inspection on the LPG system
Checking the LPG system for damage and leaks
Change the high-pressure gas hoses
Check the coolant level
Change the coolant
Check the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Checking the condition and secure positioning of the engine support and engine mounting
Check the condition ofthe V-ribbed belt
Changing the V-ribbed belt
Changing the toothed belt and tensioning pulley
Changing the water pump
Checking the toothed belt drive
Changing the air filter cartridge
Changing the air filter safety cartridge
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check the intake and exhaust pipes for leaks
Check the CO content in the exhaust gas
Checking the fastenings ofthe axle clamps and wheel motors
Checking and adjusting the side stops on the drive axle
Checking the drive axle bearings for wear
Hydraulic pump: Checking the mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bottom plate
Maintainingthe heating system and air conditioning (special equipment)
Checking the seat belt for condition and function
Chassis: Checking the mounting
Checking and oiling the bearing points and joints
Topping up the washer system container (special equipment)
Chassis frame
Changing wheels
Tightening the wheel fastenings
Checking the tyres for damage and foreign objects
Checking the tyre pressure
Checking the condition ofthe antistatic belt
Cleaning and lubricating the steering axle, checking the mounting
Operating devices
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellows at the actuating lever
Check the condition and secure positioning of electric cables, cable connectors and

Battery: condition check, disposal
Hydraulic system: Checking the oil level
Changing the hydraulic oil
Hydraulic system: Changing the filters
Checking the bleeder valve on the hydraulic tank for correct function
Check the hydraulic system for leaks
Check tilt cylinder bearings for wear
Tilt cylinders: Checking the mounting
Check the tension of double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift

cylinders and end stops
Adjusting the lift mast chain
Checking the fork arms and fork arm safety devices
Clean sideshift (special equipment) and grease, check fastening
Checking the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Checking the fork prong positioner (special equipment) for wear
Opening the cover to the electrical system
Fuses for basic and special equipment
Main fuses in the engine compartment
Diagnostic connector
Malfunctions during operation
Malfunctions, causes and remedies LPG engine
Malfunctions, causes, remedies: ultrasonic sensor
Malfunctions, causes and remedies hydraulic system
Jump start
Shutting down
Placing the forklift truck into storage
Disposal of old trucks
6 Technical data
Overview of dimensions
Type sheet H20T-02, as at 01/2013
H25T-02 type sheet, as at 01/2013
Lift mast data type 1 85
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations

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