Linde Electric Forklift Truck E35P-02, E40P-02, E48P-02 Series 337 Operating Instructions ( User Manual )

Linde Electric Forklift Truck E35P-02, E40P-02, E48P-02 Series 337 Operating Instructions ( User Manual )

Original Factory Instructions (User Manual)
for Linde Forklift Truck 337-02 Series with electric motors

Covered models:
E35P-02
E40P-02
E48P-02

Format: PDF, 92 pages
Language: English

Table of contents:
Description
Approved applications
Technical note
Truck takeover
EC declaration of conformity
Type plates
Technical data
Battery data
Wheel rim and tyre data
Technical description
Introduction
Operator’s compartment and controls
Chassis
Drive and transmission
Electrical system
Steering
Mast and hydraulics
Braking
General view of truck
Operating controls and indicators
Dual pedal, central control lever
Single pedal, central control lever
Dual pedal, individual control levers
Single pedal, individual control levers
Combined instrument
Hour meter
Battery discharge indicator
Before operation
Safety rules
Safety information
Residual risks
Stability
In the event of tip-over
Report of Thorough Examination
Noise emission levels
Frequency characteristic for human body vibrations
Running-in instructions
Checks prior to initial operation
Daily checks
Open the motor cover
Raise the battery cover
Remove the floorplate
Checking state of battery charge
Charging the battery
Connecting the battery to an external charger
Check the battery condition, electrolyte level and specific gravity
Battery change
Battery removal with a fork truck
Battery removal with a crane
Hydraulic fluid level check
Check tyre inflation (if applicable)
Check all controls and their operation
Interlock switches
Adjusting the operator’s seat
Fastening the seat belt
Operation
Driving
Starting on an incline
Mounting and dismounting the truck
Before leaving the truck
Operating controls – dual pedal
Driving
Forward travel
Reverse travel
Change the direction of travel
Operating controls – single pedal
Driving
Forward travel
Reverse travel
Change direction of travel
Braking – dual pedal
Brakes
Reverse traction brake
Hydraulic footbrake
Handbrake
Engaging the handbrake
Releasing the handbrake
Braking – single pedal
Brakes
Reverse traction brake
Hydraulic footbrake
Handbrake
Engaging the handbrake
Releasing the handbrake
Steering
Turning radius
Operation of mast and attachments
(with central control lever)
Raising the fork carriage
Lowering the fork carriage
Tilt mast forward
Tilt mast backward
Operating the attachments
Operating the sideshift
Operating the clamp
Operation of mast and attachments
(with individual control levers)
Raising the fork carriage
Lowering the fork carriage
Tilt mast forward
Tilt mast backward
Operating the attachments
Operating the sideshift
Operating the clamp
Operating the horn
Emergency isolator
Load capacity example
Positioning the forks
Picking up a load
Transporting a load
Depositing a load
Fuses (main circuit)
Fuses (ancillary circuits)
Fuses (optional equipment)
Slinging the truck
Jack locations when changing wheels
Trailer coupling
Towing instructions
Towing procedure
Securing for transportation
Optional equipment
Turning on the windscreen wipers
Switching on the lights
Direction indicators
Hazard warning lights
Front working lights
Rear working lights
Heater
Operator code entry
Maintenance
Maintenance and safety guidelines
General information
Handling lubricants
Avoiding accidents
Safety guidelines
Measures before taking the truck out of operation
Putting the truck back into operation
Mast removal
Work on the mast and front part of the truck
Securing the mast against tilting back
Standard mast
Securing the mast
Free lift mast
Securing the mast
Triplex mast
Securing the mast
Lubrication intervals
Inspection and maintenance schedule
Inspection and maintenace as required
Check the seat belt for condition and correct operation
Clean the lift truck
Clean and lubricate the lift chains
Tighten the wheel nuts
Check tyres for damage and foreign objects
Check tyre pressures (if applicable)
Adjust the lift chains
Renew the hydraulic hoses
Renew the motor brushes
Renew the contactor tips
Inspection and maintenance every 500
1000 hours
Clean the traction, hydraulic and steer motors
Clean all cooling fans and ducting
Clean the electrical control panel
Lubricate the mast and tilt cylinder bearings
Clean, lubricate and check mounting of the sideshift unit
Check the brake assembly linings
Visual check of motor brushes
Check control unit contacts
Renew the regenerative braking contactor
Check the working, steering and power
assisted braking hydraulic systems for damage and leaks
Check the mounting of motors, chassis fittings, overhead guard, counterweight, mast and steering axle
Lubricate the fork carriage, fork latches and
check condition of forks
Check the mast and lift chains for condition and security
Lubricate mast, lift chains and grease chain pulleys
Check the pretension of attachment double hoses
Check and lubricate pedal and accelerator system
Check and lubricate all pivots and hinges
Check the battery lid latch, adjust if necessary
Check the battery lid gas struts
Inspection and maintenance every 1500 hours
Renew hydraulic reservoir breather filter
Change hydraulic reservoir suction filter
Check the condition and security of electrical
cables and connections
Inspection and maintenance every 3000 hours
Change hydraulic oil
Change drive axle oil
Change brake fluid
Grease wheel bearings
Inspection and maintenance data
Recommended lubricants
Hydraulic oil
Multipurpose grease
Gear oil
General purpose oil
Chain Spray
Brake fluid
Hydraulic system piping
Circuit diagram
Circuit diagram lighting and options

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