Kubota Engine V3800DI-E2B V3800DI-T-E2B Service Manual

Kubota Engine V3800DI-E2B V3800DI-T-E2B Service Manual

It is complete Service Repair Workshop Manual for Kubota Diesel Engines models:
V3800DI-E2B
V3800DI-T-E2B

Language:English
Number of pages: 144

Main sections:
1. ENGINE IDENTIFICATION………………………………………………………………….. G-1
[1] MODEL NAME AND ENGINE SERIAL NUMBER ………………………….. G-1
[2] CYLINDER NUMBER ……………………………………………………………………. G-2
2. GENERAL PRECAUTIONS …………………………………………………………………. G-3
3. MAINTENANCE CHECK LIST…………………………………………………………….. G-4
4. CHECK AND MAINTENANCE…………………………………………………………….. G-6
[1] DAILY CHECK POINTS………………………………………………………………… G-6
[2] CHECK POINTS OF INITIAL 50 HOURS……………………………………… G-8
[3] CHECK POINT OF EVERY 50 HOURS ……………………………………….. G-9
[4] CHECK POINTS OF EVERY 250 HOURS………………………………….. G-10
[5] CHECK POINTS OF EVERY 500 HOURS………………………………….. G-12
[6] CHECK POINT OF EVERY 1000 HOURS ………………………………….. G-15
[7] CHECK POINTS OF EVERY 1 OR 2 MONTHS…………………………. G-16
[8] CHECK POINTS OF EVERY 1500 HOURS………………………………… G-18
[9] CHECK POINTS OF EVERY 3000 HOURS………………………………… G-19
[10]CHECK POINTS OF EVERY 1 YEAR ………………………………………… G-22
[11]CHECK POINTS OF EVERY 2 YEARS………………………………………. G-23
5. SPECIAL TOOLS……………………………………………………………………………… G-26
1. FEATURE ………………………………………………………………………………………….. M-1
2. ENGINE BODY ………………………………………………………………………………….. M-2
[1] CYLINDER BLOCK……………………………………………………………………….. M-2
[2] HALF-FLOATING HEAD COVER…………………………………………………… M-2
[3] CYLINDER HEAD…………………………………………………………………………. M-3
[4] CENTER DIRECT INJECTION SYSTEM (E-CDIS)…………………………. M-3
[5] PISTON………………………………………………………………………………………… M-4
[6] BUILT-IN DYNAMIC BALANCER (BALANCER MODEL ONLY)………. M-4
3. LUBRICATING SYSTEM …………………………………………………………………….. M-5
[1] OIL COOLER……………………………………………………………………………….. M-5
4. COOLING SYSTEM……………………………………………………………………………. M-6
[1] THERMOSTAT ……………………………………………………………………………… M-6
[2] BOTTOM BYPASS SYSTEM…………………………………………………………. M-7
5. FUEL SYSTEM ………………………………………………………………………………….. M-8
[1] GOVERNOR …………………………………………………………………………………. M-8
[2] 2 STAGE DI NOZZLE …………………………………………………………………. M-11
[3] INJECTION PUMP WITH F.S.P…………………………………………………… M-12
6. TURBOCHARGER SYSTEM……………………………………………………………… M-13
[1] BOOST COMPENSATOR ……………………………………………………………. M-13
7. INTAKE SYSTEM …………………………………………………………………………….. M-14
[1] INTAKE AIR HEATER…………………………………………………………………. M-14
1. TROUBLESHOOTING…………………………………………………………………………..S-1
2. SERVICING SPECIFICATIONS …………………………………………………………….S-5
3. TIGHTENING TORQUES ……………………………………………………………………S-12
[1] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS
AND NUTS…………………………………………………………………………………..S-12
[2] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS
AND NUTS…………………………………………………………………………………..S-13
4. CHECKING, DISASSEMBLING AND SERVICING………………………………..S-15
[1] CHECKING AND ADJUSTING………………………………………………………S-15
(1) Engine Body…………………………………………………………………………….S-15
(2) Lubricating System …………………………………………………………………..S-17
(3) Cooling System………………………………………………………………………..S-17
(4) Fuel System…………………………………………………………………………….S-20
(5) Electrical System ……………………………………………………………………..S-23
(6) Turbocharger …………………………………………………………………………..S-27
[2] DISASSEMBLING AND ASSEMBLING…………………………………………..S-28
(1) Draining Oil and Coolant……………………………………………………………S-28
(2) External Components ……………………………………………………………….S-28
(3) Cylinder Head and Valves …………………………………………………………S-30
(4) Thermostat………………………………………………………………………………S-34
(5) Injection Pump Unit…………………………………………………………………..S-35
(6) Water Pump and Oil Cooler ……………………………………………………….S-45
(7) Gear Case and Timing Gears …………………………………………………….S-46
(8) Piston and Connecting Rod ……………………………………………………….S-48
(9) Flywheel and Crankshaft …………………………………………………………..S-51
(10)Intake Air Heater………………………………………………………………………S-54
(11)Starter …………………………………………………………………………………….S-54
(12)Alternator ………………………………………………………………………………..S-54
[3] SERVICING ………………………………………………………………………………….S-57
(1) Cylinder Head ………………………………………………………………………….S-57
(2) Timing Gears …………………………………………………………………………..S-63
(3) Piston and Connecting Rod ……………………………………………………….S-66
(4) Crankshaft……………………………………………………………………………….S-68
(5) Cylinder …………………………………………………………………………………..S-72
(6) Oil Pump …………………………………………………………………………………S-72
(7) Starter …………………………………………………………………………………….S-73
(8) Alternator ………………………………………………………………………………..S-75

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