Suzuki Outboard DF9.9 DF15 DF25 DF30 DF40 DF50 DF70 HP Four Strokes Shop Service Manual

Suzuki Outboard DF9.9 DF15 DF25 DF30 DF40 DF50 DF70 HP Four Strokes Shop Service Manual

This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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Models Covered:

Suzuki DF9.9 (1997-2000)
Suzuki DF15 (1997-2000)
Suzuki DF25 (1997-2000)
Suzuki DF30 (1997-2000)
Suzuki DF40 (1997-2000)
Suzuki DF50 (1997-2000)
Suzuki DF70 (1997-2000)

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Manual Contents:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic’s techniques / Specifications

CHAPTER THREE / TROUBLESHOOTING AND TESTING
Outboard engine identification / Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system / Starting system / Charging system / Ignition system / Warning system / Fuses and wire harness / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection / Specifications

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Check engine oil level / Check for fuel and oil leaks / Engine mounting hardware inspection and torque / Propeller inspection / Cooling system flush / Routine power head maintenance / Engine oil change / Oil filter replacement / Timing belt inspection / Valve adjustment / Hoses and clamps inspection / Spark plug inspection / Throttle and shift linkage inspection / Fastener inspection / Timing and fuel system adjustments / Battery service / Power head anode inspection / Midsection maintenance / Swivel and tilt pin lubrication / Steering cable lubrication / Anode inspection / Ground wire inspection / Gearcase maintenance / Gearcase lubricant change / Propeller shaft and nut lubrication / Anode inspection / Storage preparation / Submersion / Corrosion maintenance / Tune-up / Ignition timing check / Compression check / Carburetor adjustment / On-boat testing / Specifications

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Valve adjustment / Throttle cable and linkage adjustment / Shift cable and linkage adjustment / Carburetor synchronization (DF25 and DF30 models) / Pilot screw adjustment / Idle speed adjustment / Choke solenoid and choke linkage / Dashpot adjustment / Neutral-only start cable / Trim position sender / Trim tab / Specifications

CHAPTER SIX / FUEL SYSTEM
Fuel system service precautions / Low pressure fuel pump / Silencer cover / Carburetor removal and installation / Carburetor overhaul / Fuel injection system / Specifications

CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery maintenance / Specifications

CHAPTER EIGHT / POWER HEAD
Flywheel / Power head removal/installation/repair / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and maintenance / Cylinder block assembly / Break-in procedure / Specifications

CHAPTER NINE / GEARCASE
Gearcase shim selection / Gearcase shim adjustments / Specifications

CHAPTER TEN / MANUAL STARTER
Manual starter / Specifications

CHAPTER ELEVEN / HYDRAULIC TRIM AND MIDSECTION
Trim system / Midsection / Specifications

CHAPTER TWELVE / REMOTE CONTROL

INDEX

WIRING DIAGRAMS

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader

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