Linde Truck Type 005: A13, A15 Service Training (Workshop) Manual

Linde Truck Type 005: A13, A15 Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Truck Type 005.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
A13
A15

Format: PDF, 537 Pages
Language: English

Contents:

A Travel drive
Motor, general
Terminal markings at the motor
Removing the travel motor
Removing the drive pinion
Changing the drive wheel
Exchanging the carbon brushes
Carbon brush monitor (travel motor)
Temperature monitor, travel motor
Travel motor, maintenance
Travel motor specifications
Commissioning the gearbox
Oil change, gearbox
Removing the gearbox

B Steering
Principle of the manual steering
Digital setpoint generator
– General
– Pin assignment
– Setting
Steering controller
– Block diagram
– Pin assignment
– Main current terminals
– Setting
– Safety circuit
Servo unit
– General
– Exchanging the carbon brushes
– Steering transmission with actual value potentiometer
– Removing the servo unit
– Mounting the servo unit

C Brake
Plan of hydraulic brake
Plan of electromagnetic spring-loaded brake
Braking processes
Hydraulic brake system – functional characteristics
– Electrical adjustment of the pressure switch
– Setting the snifter clearance
Idling wheel brake
– Automatic adjusting device
– Removing
– Exchanging (dismantling) the brake shoe and the adjusting device
– Exchanging (mounting) the brake shoe and basic setting of the
adjusting device
– Brake pressure reducer
Electromagnetic spring-loaded brake
– Functional characteristics
– Removing
– Setting
– Dismantling
– Releasing the brakes mechanically
– Specifications

E Lifting device
Removing the load carriage
Mounting the load carriage
Mast stays
Location of proximity switches
and block connectors on the telescopic mast
Location of proximity switches
and block connectors on the triplex mast
Setting the control chains on the triplex mast
Setting the special clearance lift chain on the triplex mast
Setting the guide rollers
Location of the support rollers and guide rollers
Chain testing and maintenance

F Cylinders
Cylinder support
Dismantling the main lift cylinder
Leitungsbruchsicherung
Pulling cylinder (swivel feature), dismantling

M Electrical system
The basics of multiplex technology (MUX)
Location of the MUX components in the vehicle
Modules
– Circuit board A21 (version 1)
– Circuit board A21 (version 2)
– Logic board A21L
– Fork-in-contour logic module A23
– Output and input modules, general
– Module combinations (output modules)
– Decoder
– 4 x 2 ampere binary output module
– Proportional amplifier
– Input module
– Display board 8U31
– Block diagram
– Error and status display
– Short strike keypad
– Analogue output, travel/lift control system
– Digital/analogue input
– Valve switch-over module
Block diagram, travel
Block diagram, hydraulic/electric systems
Location of components in the assembly compartment (left)
Location of components in the assembly compartment (right)
Location of components in the assembly compartment (front)
Location of the valves and components in the swivel shift forks
Location of proximity switches on the swivel shift fork holder
Setting the proximity switches for swivel and shift movements
Proximity switches on the load carriage
Light scanners
– Setting
DC/DC converter
Travel transducer
Speed sensor
Multifunctional lever
Removing the battery
Interface configuration for travel and lift pulse control system (with PSION)
Interface configuration for travel and lift pulse control system (with notebook)
Combined travel and lift pulse control system, general
– Overview
– Operating principle of the main current circuit for travel
– Control signals for travel
– Control signals for generator braking
– Travel controller operating modes
– Flow chart of operating modes
– Operating principle of the main current circuit for hydraulics
– Control signals for the hydraulic system
– Flow chart of operating modes (hydraulics)
– Safety monitoring system
– Thermal monitoring
– Operating hours counter
– Travel speeds
– Serial interface
– Setting parameters and diagnosis options
– Pin assignment
– Serial communication
Aisle end safety feature
– General
– Proximity switches
– Commissioning
– Installation, aisle end plates
End of aisle safeguard with retroreflective photoelectric sensors
Digital travel and pump control system – picture
Location of the MUX components in the vehicle
Modules – Display board 8U31 (Block diagram)
– Logic controller 8U43
Block diagram, travel
Block diagram, hydraulic/electrical systems
Location of the components in the assembly (left)
Location of the components in the assembly (front)
Travel transducer
Travel and pump control system (FPS)
PSION-programming the FPS
PSION-preparation for programming the FPS
PSION-programming/changing parameters in the FPS
Notebook (MS DOS) – programming the FPS
Notebook (MS DOS) – preparation for programming the FPS
Notebook (MS DOS) – programming/setting parameters in the FPS
Notebook (WIN95) – programming the FPS
Notebook (WIN95) – preparation for programming the FPS
Notebook (WIN95) – programming/changing parameters in the FPS
Continued: Travel and pump control system
– Status displays
– Standard parameter set
– Setting the operating hours
– Error memory
– Error list for error memory
– Setpoint
– Carbon brush wear
– Summary of all addresses
– Summary of all travel parameters

N Hydraulic system
Block diagram of hydraulic system
Location of the hydraulic components on the vehicle
Pump motor
– General
– Exchanging the carbon brushes
– Removing the pump unit
Hydraulic pump
– General
Lift module
– Description of operation
– Functional elements
– Setting work
– Coil resistance values
– Emergency release valve
SWR directional valve block
– Functional characteristics and setting elements
– Coil resistance values
Runback filter with manometer
– General
Checking the hydraulic oil level
Adjusting simultaneous swivelling/shifting
Pipe unions / Hose unions.

R Lubrication plan
Lubrication plan
Lubricants
Lubrication card

T Swivel shift fork
Swivel shift fork, plan, component names
Guide Rollers
Removing the swivel shift fork
Adjusting the tooth profile play
Setting the guide block
Special tool
Adjusting the pulling cylinders
Shaft coupling
Removing the toothed shaft
Hydromotor

U Installations, covers
Block diagram
Removing the spindle motor
Setting the spindle motor (seat adjuster)

V PLC
PLC
Function monitor for serial transmission
PLC input operands
Inputs – table of symbols
PLC output operands
Outputs – table of symbols
Interface adapter
Using the PSION manual programming unit
List of parameters

W WPG
WPG
– General
– Operating principle
– Operating principl of the control system
– Description of the keypad functions
– Block diagram
– Location of the components
– Displacement transducer
– Setting the shelf scanner
– Setting the load sensor
– WPG terminal distribution board
Adjustment/description of the menus and how to use them
– General
– Menu overview
– Normal mode
– Configuration
– Programming mode
– Monitor mode
– Parameters for destination targeting
– Determining values
Adjusting chart
Error messages

Z Trouble shooting
Trouble-shooting guide
– Direct selection of the vehicle axles
– 4-block program structure
– Stromflußdarstellung
– Axle sheets
– Truth tables
Special tools for block connector (Junior Power Timer)
Removing the travel motor, gearbox, seat bracket and
footplate with a pulley
– Position of pulley rope for travel motor or gearbox removal
– Position of pulley rope for seat bracket and footplate removal

Special tools

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