Linde Container Handler Type 318: C90 Service Training (Work

Linde Container Handler Type 318: C90 Service Training (Work

Original Illustrated Factory Service Training (Workshop) Manual for Linde Container Handler Type 318.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
C90

Format: PDF, 314 Pages
Language: English

Contents:

0. Product information
Diagnostics
LTC basic structure
CAN bus communication Overview and installation position
Indicator unit error codes
LTC traction control codes, version 1.X
LTC lift control codes, Version 0.040, LTC module N1
LTC lift control codes, Version 0.040, LTC module N2
Cummins diesel engine fault codes
Cummins fault code list
Filling capacities
Filling capacity/rated values
1. Diesel engine
Diesel engine QSB 6.7
Engine identification
Technical data
Engine view
Engine identification – data plate
Cylinder head
Rocker cover- remove
install
Rocker levers and pushrods
Cylinder block
V grooved belt- remove
V grooved belt- install
Fuel system
Sectional view
Fuel injectors- remove – inspection – install
Fuel injectors- remove – install
Fuel rail- remove- install
Fuel supply
Pump fuel high-pressure
Electronic fuel control actuator- remove – install
Lubricating system
Sectional views
Pump -oil -remove -inspect -(install)
Oil sump/pan seal
replace
Crankshaft oil seal -front -install
Crankshaft oil seal -front -remove
Cooling system
Sectional view
Pump -engine coolant -remove
Thermostatcoolant-remove-test-(install)
Air intake system
Sectional view
Exhaust system
Sectional view
Exhaust manifold -remove -Inspection -install
Turbocharger exhaust- remove- install
Electrical system
Alternator- test
Alternator- remove – (install)
2. Drive axle
Description
Technical data for traction drive
Schematic view of the drive
Linde Truck Control (LTC)
Traction drive
Introduction
Variable displacement pump controller
Motorvariables controller
Pedal group
HPV 210-02 variable displacement pump
Electro-hydraulic remote control
Variable pump advance start
Variable motor HMV 280-02
Output unit function characteristics
Reduction gearbox GR 26-01
Braking process – function characteristics
Retarder valve block components
Retardervalve block function
Brake release valve
Towing unit
Checking the brake system
Traction hydraulic test point
Hydraulic fan drive
Function characteristics
Checking the hydraulic fan drive
3. Chassis
Chassis assembly
Chassis assembly
Cabin assembly
Counterweights
4. Undercarriage
Wheel and tyre safety
Wheel removal drive axle
Wheel removal steer axle
Wheel assembly inspection
Wheel refitting drive axle
Wheel refitting steer axle
Steering system
Function characteristics
Steering axle
Stub axle
Wheel hub
Adjusting the inner steering stop
Adjusting the outer steering stop
Removing and installing the steering cylinder
Sealing the steering cylinder
Steering system hydraulic test points
5 Controls
Display elements
Indicator unit
Pedal group
Pedal group
6. Electrics / Electronics
Central electrical system
Arrangement of relays and fuses for basic equipment and special equipment
Checks
Testing the electronic controllers and components
Testing the LTC (vehicle and lift controller)
Checking wiring harness
Testing sensors
Checking actuators
Testing the indicator unit
Brake and accelerometer potentiometers
Brake and throttle potentiometer replacement
Setting up a brake and throttle potentiometer
7. Hydraulics
Regulating pump HPR 210-02
TechnicaldataforHPR210-02regulatingpump
HPR 210-02 regulating pump
Load sensing regulation
Working hydraulic
Hose layout
Hose layout, supply, valve block, working hydraulics
Hose layout lifting/lowering
Tilting hose layout
Measurements and settings
Checking the maximum working pressure and LS pressure
Checking and adjusting delta pressure P to LS
Hydraulic test points
Working hydraulic system test points
8. Mast
Mast general
Mast
Mast assemblies
Check and adjust mast chains, lubricate with chain spray
Chain elongation
Elme spreader
Elmespreader
Indicator lights
Operating the spreader
Checkthe carriage and spreader wear pads
Lubricate the spreader
Check and lubricate twistlocks (at least every month or 150 service hours)
Mast lubrication
Mast wear pad limits
Lubricatethe mast and tilt cylinder pivots
9. Special equipment
Special equipment and accessories
Standard and optional equipment
Double container handler
Double handling override
Double container handling -operation*
Fitting the kit
Annex
10. Schematic diagrams
Electrical schematic diagrams
Truck electrical schematics
Electrical schematic, sheet 1- Battery ignition circuit and engine management system
Electrical schematic, sheet 2 -Linde hydraulic controller master
Electrical schematic, sheet 3 – Linde hydraulic controller slave and main screen …
Electrical schematic, sheet 4- Dipped beam, sidelight, direction indicator, hazard warning light and reverse light
Electrical schematic, sheet 5 – Work lights, horn, interior light, cigarette lighter and radio
Electrical schematic, sheet 6 -Windscreen wiper motors
Electrical schematic, sheet 7 -Seat heater, flashing beacon, brake light, programmable roof light/ beacon and mast speed imit
Electrical schematic, sheet 8 -Cabin tilting mechanism, door release, spare fuses
Electrical schematic, sheet 9 -Air conditioning
Electrical schematic, sheet 10- Spreader twistlocks, extend/retract, sideshift, work lights, safety override
Cummins electrical schematics
Cummins electrical schematic sheet 1
Cummins electrical schematic sheet 2
Cummins electrical specifications
Elme electrical schematics
Elme electrical schematic
Whole truck hydraulic schematics
Truck hydraulic schematics
318 hydraulic schematic diagram
Working hydraulic schematic diagram
Elme spreader hydraulic schematic
Elme hydraulic schematic
Double container handling schematic diagrams
Double container handler electrical schematics
Double container handling truck electrical schematic
Double container handler hydraulic schematics
Double container handling truck hydraulic schematic
Technical datasheet
Technical datasheet
Technical Data

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