Linde LPG and Diesel Forklift Truck H-Series Type 396: H50, H60, H70, H80 Service Training (Workshop) Manual

Linde LPG and Diesel Forklift Truck H-Series Type 396: H50, H60, H70, H80 Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde LPG and Diesel Forklift Truck H-Series Type 396.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: ZIP, Containing:
Service Training, PDF, 453 Pages
DEUTZ Engine TCD 2012 2V Workshop Manual, PDF, 295 Pages
DEUTZ Engine TD/TCD 2012 2V Workshop Manual, PDF, 178 Pages
Circuit Diagrams for Diesel Trucks, PDF, 95 Pages
Circuit Diagrams for LPG Trucks, PDF, 95 Pages

Language: English

All files printable.


0. Product information
LTC basic structure
Software update for Canbox
Starting the diagnosis program
Guided diagnosis
Load controller
Log file
Code lists
Error code display
1. Engine
LPG engine
Description of the drive
Engine technical data
Engine block
V-ribbed belt removal and installation
Checking the compression pressure
Cylinder head removal and installation
Checking and adjusting the timing
Removing and refitting the cylinder head cover
Checking hydraulic bucket tappets
Camshaft- removal and installation
Engine cooling system
Coolant -draining and filling
Coolant regulator housing assembly and disassembly
Engine electrics
Three-phase alternator
Electronic ignition system overview
LPG system
Safety guidelines for LPG (extract)
Basic rules when working with LPG
Sealing plastic pipe unions
LPG system -functions
Shut-down due to lack of gas
Evaporator -functions
Mixer -functions
Basic settings for the LPG system
Revolution control
LPG shut-off valve
LPG truck with a lambda control system
396-series lambda control system
Exhaust gases -composition
Lambda control system
Leakage test on LPG system
Diesel engine
Description of the drive motor
Technical engine data, H50/60/70/80 D, H80-900 D, H80-1100 D
Fluid circuits
Bosch EDC electronic engine management
Deutz Common Rail System (DCR)
Coolant temperature sensor 0B1
Camshaft engine speed sensor 0B2
Crankshaft engine speed sensor 0B3
Checking the charge air pressure and charge air temperature sensor 0B4
MPROP fuel metering unit 0B5
Fuel pressure /Common Rail sensor 0B6
Engine oil pressure sensor 0B7
Fuel low pressure sensor 0B8
Fuel supply
Fuel injector- removal and installation
Fuel delivery pump – removal and installation (V-ribbed belt drive)
High-pressure pump (installation position A) – removal and installation
High-pressure pump (installation position B) – removal and installation
MPROP fuel metering unit- removal and installation
Rail – removal and installation
Rail pressure sensor- removal and installation
Rail pressure relief valve – removal and installation
Engine block
Cylinder head – removal and installation
Fitting the rocker lever supports
Cylinder head -checking the compression pressure
Adjusting the valve clearance
Exhaust turbocharger- removal and installation
Coolant pump – removal and installation (V-ribbed belt drive)
Coolant temperature sensor- removal and installation
Coolant thermostat- removal and installation
Checking the coolant thermostat
Special tool for the Deutz engine
2. Gearbox
Description of the gearbox
Technical dates for traction drive
Hydrostatic traction drive
Schematic view of the drive
Explanation of the hydrostatic transmission function
Accelerator settings
Brake shaft on the accelerator
Symmetry of the accelerator -Start of rotation of the drive wheels
Pressure differential Ap/maximum swivel angle of the HPV
Start of rotation of drive wheels
Power limiter
Power limitation (control block N)
Oil motors -circuit and housing flushing
Servo cover adjustment function characteristics
Remote control – servo cover
Adjusting the hydraulic zero position
Reducing the driving speed
Speed reversing block -description
Speed reversing block -setting
Hydraulic braking
Hydraulic braking
Retarder valve function
HMV 105 oil motors function
Qmin valve of the oil motors
Exhaust valve 1Y9 (dual pedal) and 1Y8/1Y9 (single pedal)
Towing regulations
Circuit diagram for troubleshooting
Overview of measuring points and positions of valves
Special tools required for the measurements
Measuring pressures and wheel speeds
Explanation oftroubleshooting
Hydraulic parking brake
Pressure consistency and start of regulation
Checking the hydrostatic drive unit
Hydraulic primary and secondary adjustment – checking and adjustment regulations
HPV 1 05/75 pump unit
Sealing the pump unit
GR80 -12 reduction gearbox
Drive wheel unit
Carrying out repairs to multi-disc brake
Repairing the reduction gearbox GR 80-12
3. Chassis, bodywork and fittings
Overhead guard
Overhead guard -torsion support
Instructions for working with gas springs
4. Chassis frame
Steering system
Steering system – functional description
304 series steering axle
Description of function
Removing the steering axle
Installing the steering axle
Repairsto the steering axle
Changing the wheel bearings
Axle stub -removal and installation
Steering cylinder
Steering cylinder- removal and installation
Steering cylinder- changing seals
Adjusting the steering stop
Brake system
Parking brake
Pipe assembly at the multi-disc brake
5. Controls
Setting the travel and brake control
Joystick variants
Functional description
6. Electrics / Electronics
Safety instructions for electrical equipment
EMC – Electromagnetic compatibility
CAN bus
CAN bus connection assembly X15
Electrostatic charging
Marking components in electrical circuit diagrams
Central electrical system
Linde Truck Control (LTC)
Arrangement of relays and fuses -left step
Arrangement of relays and fuses for basic equipment and special equipment
Arrangement of the console to truck adaptor connectors
Display unit until 06/2010
Display unit
Testing the electronic controllers and components
Testing the LTC (vehicle and lift controller)
Checking wiring harness
Testing sensors
Testing the indicator unit
7. Hydraulic system
Functional description of the control valve
Working hydraulic circuit diagram
Functional description
Pressure relief valves
DepressurisationAuxiliary hydraulics 1and 2
Pump / control valve hose layout
Hose layout of control pressure supply
Cleaning work on the Linde control valve – cast valve
Cleaning work on the Linde control valve – multi-layer valve
Tilt cylinders
Tilt cylinder -removing, installing, adjusting
Tilt cylinder – piston rod
Hose pulley
Removing and installing the hose pulley
Releasing the tension on the hose pulley
Changing the hose line on the 4-way hose reel
Disposal of springs
8. Load lift system
Lift mast
Functional description
Setting the tilt angle sensor
Line break safety device in triplex mast

10. Circuit diagrams
Hydraulic circuit diagrams
Traction, working and steering hydraulics
Electronic circuit diagram
Basic equipment for diesel sheet 1
Basic equipment for diesel sheet 2
Basic equipment for diesel sheet 3
LPG basic equipment sheet 1
Basic equipment for LPG sheet 2
Basic equipment for LPG sheet 3
Special equipment sheet 1 – Seat heater, lighting, direction indicator system, brake light
Special equipment sheet 2 – Rear window heating, windscreen wiper
Special equipment sheet 3 – heating system, 12V socket
Special equipment sheet 4 heating system with air conditioning
Special equipment sheet 5 particulate filter
Special equipment sheet 6 -Higher lighting, working spotlights
Special equipment sheet 7 – Truck data management, radio, interior light
Special equipment sheet 8 – Hazard warning system for reverse travel, truck deactivation, lift mast positioning
Special equipment sheet 9 – flashing beacon/rotating beacon, reversing signal, LPG volume display for volumetricfilling, hydraulic oil microfilter indicator
Special equipment sheet 1 0 – Single lever locked for single auxiliary hydraulics, fourth auxiliary hydraulics
Special equipment sheet 11- Single lever locked for double auxiliary hydraulics