Linde Diesel Forklift Truck H-Series Type 396-02: H50D-02, H60D-02, H70D-02, H80D-02 Operating Instructions (User Manual)

Linde Diesel Forklift Truck H-Series Type 396-02: H50D-02, H60D-02, H70D-02, H80D-02 Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck H-Series Type 396-02.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: ZIP, Included files:
Operating instructions, PDF, 282 Pages
Customized options, PDF, 22 pages
Language: English


1. Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Taking delivery of the industrial truck
Legal requirements for placing on the market
2. Safety
Safety guidelines
Residual risks
In the case of tip-over
Handling consumables
Competent person
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Identification plates
Truck overview
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Instructions for running-in
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the standard driver’s seat and comfort driver’s seat
Adjusting the height-adjustable comfort driver’s seat
Adjusting the luxury driver’s seat
Adjusting the armrest
Adjusting the steering column
Setting the clock
Seat belt
Starting and stopping the internal combustion engine (dual-pedal operation)
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
Signal horn
Joystick with central lever operation
Joystick with single lever operation
Particle filter regeneration
Special equipment
Driver’s cab
Windscreen wiper
Window heater
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Adjusting the driver’s seat with rotating device
Lift mast positioning
Sweeper function
Working with a load
Before picking up a load
Adjusting the fork arm distance
Taking up loads
Travelling with load
Setting down loads
Before leaving the truck
Removing the lift mast
Securing the overhead guard against moving forwards or backwards
Transportation by lorry or low-bed semi-trailer
5. Maintenance
General information
Inspection and maintenance data
Recommendationsfor consumables
Inspection and maintenance overview
Service plan as required
1000-hour service plan
2000-hour service plan
3000-hour service plan
6000-hour service plan
Checking the engine oil level
Changing the engine oil and engine oil filter
Draining water from the fuel pre-filter
Changing the fuel filter
Changing the fuel pre-filter
Bleeding the fuel system
Cleaning the fuel tank ventilation hose
Checking the coolant level
Changing the coolant
Checking the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Checking the condition and secure positioning of the engine support and engine mounting
Checking the condition and tension of the V-ribbed belt
Changing the V-ribbed belt
Changing the air filter cartridge
Changing the air filter safety cartridge
Checking the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath airfilter (special equipment)
Changing the oil in the oil bath air filter (special equipment)
Checking the intake and exhaust pipes for leaks
Draining water from the intercooler
Checking the valve clearance
Checking the particle filter system
Changing spark plugs on the burner of the particle filter
Changing the particle filter
Changing the crankcase bleeder valve
Planetary transmission: Checking the oil level and checking for leaks
Planetary transmission: Changing the oil and cleaning the magnetic plug
Checking the fastenings ofthe axle clamps
Checking the hydraulic pump’s mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Maintainingthe heating system and air conditioning (special equipment)
Checking the seat belt for condition and function
Checking the mounting ofthe chassis
Overhead guard: Lubricating bearings
Checking and oiling the bearing points and joints
Washer system: Topping up the water tank
Chassis frame
Tightening the wheel fastenings
Checking tyres for damage and foreign objects
Check the tyre pressure
Checking the condition of the antistatic belt
Cleaning and lubricating the steering axle, checking the mounting
Operating devices
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellows at the actuating lever
Checking the condition and secure positioning of electric cables, cable connectors and connections
Battery: condition check, disposal
Changing the hydraulic oil
Hydraulic system: Checking the oil level
Hydraulic system: changing the filters
Checking the bleeder valve on the hydraulic tank for correct operation
Checking the hydraulic system for leaks
Tilt cylinder: Checking the mounting
Tilt cylinder: Lubricating bearing points
Checking the pre-load of the double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
Adjusting the lift mast chain
Checking fork arms and arm safety devices
Lubricating the mast fixation
Opening the cover to the electrical system
Fuses for special electrical equipment
Opening the central electrical system cover
Fuses for basic electrical equipment
Fuses for heating system, air conditioning (special equipment)
Diagnostic connector
Malfunctions during operation
Malfunctions, causes and remedies: diesel engine
Malfunctions, causes and remedies hydraulic system
Jump start
Shutting down
Shutting down the truck
Disposal of old trucks
6. Technical data
Overview of dimensions
Type sheet H50D-02
Type sheet H60D-02
Type sheet H70D-02
Type sheet H80D-02
Type sheet H80D-02/900
Type sheet H80D-02/11 00
Lift mast data type 1 95
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations