Linde LPG Forklift Truck H-Series Type 396-02: H50, H60, H70, H80 Operating Instructions (User Manual)

Linde LPG Forklift Truck H-Series Type 396-02: H50, H60, H70, H80 Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde LPG Forklift Truck H-Series Type 396-02.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: ZIP , icluded:
Operating manual, PDF, 274 Pages
Customized options, PDF, 22 pages
Language: English

1. Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Taking delivery of the industrial truck
Legal requirements for placing on the market
2. Safety
Safety guidelines
Residual risks
In the case of tip-over
Handling consumables
Competent person
Safety information on the LPG system
Safety guidelines for LPG (extract)
Safety measureswhenworking on ignition systems
Fit attachments
Fork carriage emergency lowering
Emergency exitwith attached rear window
3. Overview
Type plates
Truck overview
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the standard driver’s seat and comfort driver’s seat
Adjusting the height-adjustable comfort driver’s seat
Adjusting the luxury driver’s seat
Adjusting the armrest
Adjusting the steering column
Setting the clock
Opening the LPG tank shut-off valve
Seat belt
Starting and stopping the internal combustion engine (dual-pedal operation)
Closing the LPG tank shut-off valve
Driving (dual-pedal operation)
Starling and stopping the internal combustion engine (single-pedal operation)
Closing the LPG tank shut-off valve
Driving (single-pedal operation)
Steering system
Brake system
Signal horn
Joystick with central lever operation
Joystick with single lever operation
Special equipment
Driver’s cab
Windscreen wiper
Window heater
Heating system, air conditioning
Linde ForkliftData Management(LFM)
Adjusting the driver’s seat with rotating device
Lift mast positioning
Sweeper function
Working with a load
Before picking up a load
Adjusting the fork arm distance
Taking up loads
Travelling with load
Setting down loads
Towing device
Before leaving the truck
Removing the lift mast
Securing the overhead guard against moving forwards or backwards
Crane loading
Transportation by lorry or low-bed semi-trailer
5. Maintenance
General points
Inspection and maintenance data
Recommendationsfor consumables
Inspection and maintenance overview
Service plan as required
1000-hour service plan
3000-hour service plan
6000-hour service plan
12000-hour service plan
Checking the engine oil level
Changing the engine oil and engine oil filter
Checking the level i n the LPG system
Filling the LPG tank
Changing the gas filter
Cleaning the evaporator/pressure regulator
Gas system: Checking settings and control
Carrying out a visual inspection and odour inspection on the LPG system . . ….
Checking the LPG system for damage and leaks
Checking the console of the LPG tankfor tightness
Change the high-pressure gas hoses
Check the CO content in the exhaust gas
Checking the coolant level
Changing the coolant
Checking the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Checking the condition and secure positioning of the engine support and engine mounting
Checking the condition of the V-ribbed belt
Changing the V-ribbed belt
Changing the air filter safety cartridge
Checking the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Changing the oil in the oil bath air filter (special equipment)
Replace the spark plugs
Planetary transmission: Checking the oil level and checking for leaks
Planetary transmission: Changing the oil and cleaning the magnetic plug
Checking the fasteningsof the axle clamps
Checking the hydraulic pump’s mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Maintaining the heating system and air conditioning (special equipment)
Checking the seat beltfor condition and function
Checking the mounting of the chassis
Overhead guard: Lubricating bearings
Checking and oiling the bearing points andjoints
Washersystem: Topping up the water tank
Wheel change
Tightening the wheel fastenings
Checking tyres for damage and foreign objects
Check the tyre pressure
Checking the condition of the antistatic belt
Cleaning and lubricating the steering axle, checking the mounting
Operating devices
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellows at the actuating lever
Checking the condition and secure positioning of electric cables, cable connectors and connections
Battery: condition check, disposal
Changing the hydraulic oil
Checking the oil level of the hydraulic system
Hydraulic system: changing the filter
Checking the bleeder valve on the hydraulic tank for correct operation
Checking the hydraulic system for leaks
Tilt cylinder: Checking the mounting
Tilt cylinder: Lubricating bearing points
Checking the pre-load of the double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
Adjusting the lift mast chain
Checking fork arms and arm safety devices
Lubricating the mast fixation
Opening the cover to the electrical system
Fusesforspecial electrical equipment
Opening the central electrical system cover
Fusesfor basic electrical equipment
Fusesfor heating system, air conditioning (special equipment)
Diagnostic connector
Malfunctions during operation
Malfunctions, causesand remedies LPGengine
Malfunctions, causesand remedies hydraulic system
Jump start
Shutting down
Placing the truck in storage
Disposal of old trucks
6. Technical data
Overview of dimensions
Type sheet H50T-02
Type sheet H60T-02
Type sheet H70T-02
Type sheet H80T-02
Type sheet H80T-02/900
Type sheet H80T-02/11 00
Lift mast data type 195
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic valuesfor bodily vibrations