Linde Forklift Truck H-Series Type 1401: H100, H120, H140, H150, H160 Operating Manual (User Manual)

Linde Forklift Truck H-Series Type 1401: H100, H120, H140, H150, H160 Operating Manual (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Forklift Truck H-Series Type 1401.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H100
H120
H140
H150
H160

Format: PDF, 244 Pages
Language: English

Contents:

1 Introduction
Your Linde Truck …………………………………………….. 2
Technical Description………………………………………….. 3
Intended use ……………………………………………….. 5
Improper use ……………………………………………….. 5
Symbols Used ………………………………………………. 6
Commissioning ……………………………………………… 7
Truck Takeover ……………………………………………… 7
EC declaration of conformity ……………………………………… 9
2Safety
Safety Rules ………………………………………………. 12
Do not operate with guards removed……………………………….. 14
Malfunctions ………………………………………………. 14
Residual risks ……………………………………………… 15
Solid tyres option ……………………………………………. 16
Stability ………………………………………………….. 16
3Overview
General view of truck …………………………………………. 18
Type Plates ……………………………………………….. 19
Controls and indicators ……………………………………….. 21
Instruments and switches ………………………………………. 22
4 Operation
Wheel removal drive axle…………………………………….. 24
Wheel removal steer axle …………………………………….. 28
Wheel assembly inspection…………………………………….. 30
Wheel refitting drive axle …………………………………….. 31
Wheel refitting steer axle …………………………………….. 35
Examples of restraining devices ………………………………….. 38
Mirrors…………………………………………………… 39
Beginning operation ………………………………………….. 40
Opening the right hand side window ……………………………….. 42
Cab interior light…………………………………………….. 43
Hazard warning lights*, Turn indicators lights*, Horn …………………….. 44
Heater, Climate control………………………………………… 45
Adjusting the drivers seat………………………………………. 47
To turn on the road lights* ………………………………………. 48
Windscreen wipers*………………………………………….. 49
Filling the windscreen washer bottle ……………………………….. 51
Control levers (joysticks) ………………………………………. 51
Engine Access……………………………………………… 54
Engine oil level check…………………………………………. 55
Fuel level – check ……………………………………………. 55
Coolant level – check …………………………………………. 56
Check the tyres for damage and foreign objects ……………………….. 57
Battery access – opening ………………………………………. 58
Fuse box – open …………………………………………….. 59
Fuses …………………………………………………… 59
Hydraulic system: oil level check …………………………………. 60
Final drive oil level check ………………………………………. 61
Change final drive hub oil ………………………………………. 61
Starting the engine…………………………………………… 62
Jump start procedure …………………………………………. 65
Driving…………………………………………………… 65
Truck status display ………………………………………….. 69
Malfunctions during operation …………………………………… 79
Emergency Shutdown ………………………………………… 80
Overload safety switch………………………………………… 81
Tilting the Cabin …………………………………………….. 82
Steering …………………………………………………. 84
Service brake ……………………………………………… 86
Parking brake ……………………………………………… 87
Installation of additional equipment ………………………………… 88
Mast, lifting device and attachment controls ………………………….. 89
Operating optional attachments ………………………………….. 89
Before lifting a load…………………………………………… 90
Lifting a load ………………………………………………. 91
Travelling with load ………………………………………….. 92
Depositing the load ………………………………………….. 93
Before leaving the truck unattended ……………………………….. 94
Trailer coupling …………………………………………….. 95
Locations for jacks when changing wheels …………………………… 95
Towing ………………………………………………….. 96
Hoisting the truck……………………………………………. 99
Transporting the truck ………………………………………… 99
Emergency exit ……………………………………………..101
Measures before taking the truck out of operation ……………………….101
Putting the truck back into operation ………………………………..102
5 Maintenance
General remarks …………………………………………….106
Wheelremovaldriveaxle …………………………………… . . 106
Wheelremovalsteeraxle …………………………………… . . 110
Wheel assembly inspection ……………………………………..112
Wheelrefittingdriveaxle ……………………………………..113
Wheelrefittingsteeraxle ……………………………………..117
Examples of restrainingdevices …………………………………..120
Generalinformation …………………………………………..122
Rated capacities …………………………………………….123
Fuel and oil recommendations ……………………………………124
Dieselfuel …………………………………………………126
Check the condition of structured components …………………………127
Truck welds inspection …………………………………………127
Checks-various ………………………………………….. . . 127
Inspection and maintenance schedule ………………………………128
Service plan as required ………………………………………..128
50hServiceplan ………………………………………….. . . 129
500hServiceplan …………………………………………. . . 132
1000 h Service plan …………………………………………..134
2000hServiceplan ………………………………………… . . 137
3000hServiceplan ………………………………………… . . 140
5000hServiceplan …………………………………………..142
5000hServiceplan …………………………………………..145
Engine……………………………………………………148
Engineoillevelcheck ………………………………………….148
Change the engine oil (every 12 months minimum) ………………………150
Cleanthefuelfilter ……………………………………………152
Change the fuel pre-filter with water monitor …………………………..153
Checktheconditionofthedrivebelt ………………………………..153
Check the cooling fan belt tensioner ………………………………..154
Check the engine mounting for condition and security …………………….155
Checktheairfilter ……………………………………………155
Safetyelement-replace ………………………………………..157
Coolantlevel-check ………………………………………….158
Check Coolant strength ………………………………………..158
Coolant-replace …………………………………………….159
Checkthevibrationdamper ……………………………………..161
Cleantheradiatorandoilcooler,checkforleaks ………………………..161
Check intake and exhaustsystemsforleaksandsecurity ………………….162
Checkvalveclearances ………………………………………..164
Transmission……………………………………………….166
Final drive oil level check ……………………………………….166
Change final drive hub oil ……………………………………….166
Chassis bodywork and fittings ……………………………………169
Cleanthetruck ………………………………………………169
Mirrors ……………………………………………………170
Check seat belt for condition and correct operation*………………………171
Tighten the wheel nuts …………………………………………172
Tyres – check condition and pressure ……………………………….172
Checkcabmountings ………………………………………….173
Chassis frame ………………………………………………173
Cleanandlubricatethesteeraxle ………………………………….173
Checktheconditionofstructuredcomponents …………………………174
Controls ………………………………………………….174
Check the parking brake for proper operation ………………………….174
Brake control mechanism……………………………………….175
Emergency Shutdown …………………………………………175
Absentdriversseatswitch ………………………………………176
Electrics ………………………………………………….176
Check the battery/batteries. …………………………………….176
Check electric cables, connectors and connections for condition and tightness …….176
Hydraulics…………………………………………………177
Hydraulicsystem:oillevelcheck ………………………………….177
Hydraulic tank breather filter-check ………………………………..178
Renew the main hydraulic system oil return line filters …………………….178
Renew hydraulic oil of working hydraulic system ………………………..181
Load lift system ……………………………………………..181
Lubricate the mast and tilt cylinder pivots . . ……………………………181
Lubricate fork carriage cylinder bearings . . ……………………………182
Check the tension of double hoses …………………………………183
Checkandadjustmastchains,lubricatewithchainspray …………………..184
Renewing the lift chains (at least every 6000h, 3 years and when 3 stretch has been
attained) ………………………………………………..184
Troubleshooting……………………………………………..185
Troubleshootingguide(Dieselengine) ………………………………185
Troubleshootingguide(Hydraulicsystem) ……………………………189
User manual feedback …………………………………………191
User manual improvement record. …………………………………191
Annex
6 Technical data
Datasheet …………………………………………………203
TechnicalData ………………………………………………203
7 Circuit diagrams
Electrical circuit diagrams……………………………………….210
Electricalcircuitdrawing ………………………………………..210
Hydraulic circuit diagrams ………………………………………228
Hydrauliccircuitdrawing ……………………………………….228

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