WESTERBEKE MARINE ENGINE/MARINE BGENERATORS/D-NET MOBILE/INDUSTRIAL GENERATOR Service Repair Manual (65a-25.5-33.0-20.0-26.0 EDE-EDER)

WESTERBEKE MARINE ENGINE/MARINE BGENERATORS/D-NET MOBILE/INDUSTRIAL GENERATOR Service Repair Manual (65a-25.5-33.0-20.0-26.0 EDE-EDER)

WESTERBEKE MARINE ENGINE/MARINE BGENERATORS/D-NET MOBILE/INDUSTRIAL GENERATOR Service Repair Manual (65a-25.5-33.0-20.0-26.0 EDE-EDER)

This manual contains maintenance and repair procedure for the WESTERBEKE MARINE ENGINE/MARINE BGENERATORS/D-NET MOBILE/INDUSTRIAL GENERATORS. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It’s the same type of Manual that your local Dealer/Mechanic would use.

Models Covers:

65A-FOUR
MARINE ENGINE
33, 28.5 and 25.5 EDE DNET
MARINE GENERATORS
26.0 and 20.0 EDER
D-NET MOBILE/INDUSTRIAL.
GENERATORS

TABLE OF CONTENTS:

TABLE OF CONTENTS
Testing for Overhaul ……………………………………. .2 Servicing (Engine) (cont.)
Engine Compression ……………………………….. 2 Valve Recessing/Lapping…….. . ……. 35
Engine Troubleshooting ………………………………… 3 Oil Clearance/Rocker Shaft.. ………………….. 37
General Description ……………………………………… 8 Timing Gear/Crankshaft ………………………… 38
Cylinder Block ……………………………………….. 8 Camshaft ……………………………………………… 39
Half Floating Head Cover ……………………….. 8 Idler Gear Bushing ………………………………. .40
Cylinder Head ………………………………………… 8 Piston/Connecting Rod …………………………. .41
Piston and Piston Rings …………………………… 9 Crankshaft. …………………………………………… 43
Block Heater AC ……………………………………. 9 Crankpin ……………………………………………… 44
Governor ……………………………………………… 10 Cylinder ………………………………………………. 46
Disassembly Procedures …………………………….. 11 Oil Pump ……………………………………………… 46
Generator …………………………………………….. 11 Stop Solenoid/ Actuator ………………………… .4 7
Radiator Models …………………………………… 11 Servicing Specifications ……………………………. .48
Propulsion Engines ……………………………….. 11 Engine Adjustments ……………………………………. 54
Preparation for Disassembly …………………… 11 Injection Timing …………………………………… 54
Remove Exterior Components ……………….. 12 Valve Clearance ……………………………………. 55
Thermostats …………………………………………. 12 Oil Pressure/Oil Change ………………………… 56
Assembly Procedures …………………………………. 13 Fuel System ………………………………………………. 57
Surface Preparation ………………………………. 13 Injectors ………………………………………………. 57
Gasket Information ……………………………….. 13 Injection Pump ……………………………………… 58
Engine Assembly Instructions ……………………… 14 Raw Water Pump ……………………………………….. 59
Heat Exchanger ……………………………………. 14 Torque Specifications ………………………………… 60
Marine Transmissions ……………………………. 14 Special Tools …………………………………………….. 62
Radiators ……………………………………………… 14 Alternator Disassembly/Testing …………………… 69
Engine Tuning ……………………………………… 14 Starter Motor …………………………………………….. 76
Disassembly/Assembly (ENGINE) …………………. 15 Engine/Generator Specifications …………………. 80
Cylinder Head and Valves ……………………… 15 Wiring Diagrams/Schematics ………………………. 85
Cylinder Head Gasket …………………………… 17 Generator Information ………………………………… 91
Injection Pump Unit ……………………………… 18 Electronic Fuel Injection ……………………………. 92
Governor Housing ………………………………… 19 Changing HertzJVoltage ………………………………. 94
Governor Fork Lever …………………………….. 21 AC Output Connections ………………………………. 94
Fuel Camshaft/Governor WT …………………. 23 Terminal Board Connections ……………………….. 95
Injection Pump Assemble ………………………. 25 Electronic Regulation ………………………………… 96
Alternator Drive ……………………………………. 26 Generator Servicing …………………………………… 98
Water Pump …………………………………………. 26 Generator Troubleshooting (Chart) ………………. 99
Gear Case …………………………………………….. 27 EDE Testing the Voltage ……………………………. 100
Oil Pan/Strainer ……………………………………. 29 Excitor Rotor Troubleshooting …………………… 101
Pistons and Connecting Rod ………………….. 30 Internal Wiring Schematic ………………………… 102
Flywheel and Crankshaft.. ……………………… 31 Generator Parts Breakdown ………………………. 1 03
Flywheel Housing …………………………………. 32 Metric Equivalent …………………………………….. 1 05
Crankshaft. …………………………………………… 33 Metric Conversion Chart …………………………… 106
Servicing (Engine) ……………………………………… 34 Index ……………………………………………………. 107
Cylinder Head ………………………………………. 34
Engines & Generators

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip

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