WESTERBEKE BCGT GASOL GENERATORS*Factory Service / Repair/ Workshop Manual Instant Download!

WESTERBEKE BCGT GASOL GENERATORS*Factory Service / Repair/ Workshop Manual Instant Download!

WESTERBEKE BCGT GASOL GENERATORS*Factory Service / Repair/ Workshop Manual Instant Download!

This manual contains maintenance and repair procedure for the WESTERBEKE BCGT GASOL GENERATORS. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It’s the same type of Manual that your local Dealer/Mechanic would use.

Models Covers:
CARBURETOR MODELS … ‘
4.5 KW BCGTC 60Hz
3.75 KW BCGTC 50Hz
7.2 KW BCGTC 60Hz
6.0 KW BCGTC 50Hz
9.6 KW BCGTC 60Hz
8.0 KW BCGTC 50Hz

ELECTRONIC FUEL INJECTION MODELS.
4.5 KW BCGTE 60Hz
3.75 KW BCGTE 50Hz
7.2 KW BCGTE 60Hz
6.0 KW BCGTE 50Hz

TABLE OF CONTENTS
Specifications …………………………………………………….. 2 Engine Adjustments …………………………………………. .46
Parts Identification …………………………………………….. .3 Component Testing …………………………………………… 50
Testing for Overhaul ………………………………………….. .4 Testing the Battery Charging Circuit.. …………………. 51
Troubleshooting Chart [Engine] …………………………… 5 Troubleshooting the Overspeed Switch ……………….. 51
Engine Assembly [Methods] ……………………………….. 7 Wiring Diagram [BCGTC] ………………………………… 52
Generator Disassembly ……………………………………….. 8 Wiring Schematic [BCGTC] ……………………………… 53
Engine Disassembly ……………………………………………. 9 Remote Panels Diagram [BCGTC] …………………….. 54
Timing Belt Disassembly …………………………………… 11 EFI [BCGTE] Troubleshooting ………………………….. 55
Cylinder Head and Valves …………………………………. 15 EFI [BCGTE] Troubleshooting [Chart] ……………….. 58
Cylinder Head Installation …………………………………. 18 EFI [BCGTE] Component Testing ……………………… 60
Camshaft and Rocker Arms ……………………………….. 19 BCGT Engine/Generator Troubleshooting [Chart] .. 64
Pistons and Connecting Rods ……………………………. .21 BCGTE Wiring Schematic ………………………………… 66
Front Case/Counterbalance Shaft and Oil Pan …….. .26 BCGTE Wiring Diagram …………………………………… 67
Front Case/Counterbalance Shaft and Oil Pump …… 27 Remote Panels Wiring Diagram [BCGTE] ………….. 68
CrankshaftlBearings and Oil Seal ………………………. 30 Generator Electrical Testing ………………………………. 69
Cylinder Block Inspection and Piston Clearance …. .33 Service Data/Standards and Limits …………………….. 76
Distributor ……………………………………………………….. 34 Special Tools ……………………………………………………. 78
Coolant Circulation Pump …………………………………. 35 Engine Hardware Torques …………………………………. 79
Exhaust ManifoldlHeat Exchanger ……………………… 36 Standard Hardware …………………………………………… 80
Raw Water Pump ……………………………………………… 37 Standard and Metric Conversion Data ………………… 81
Thermostat AssemblylFuel Pump ………………………. .38 Metric Conversion [Chart] …………………………………. 82
Starter Motor ……………………………………………………. 39 Index …………………………………………………………… 83
Rebuilding the Carburetor …………………………………. 43
Engines

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip

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