Linde Electric Forklift Truck 324 Type Explosion Protected E16 Service Training Manual

Linde Electric Forklift Truck 324 Type Explosion Protected E16 Service Training Manual

Original Illustrated Factory Service Training Manual for Linde Electric Forklift Truck 324 EX (Explosion Protected) Series

Covered models:
E16

Format: PDF, 140 pages
Language: English

Table of content:

0 General information
0.1 Instructions
1 Drive motor
1.1 Drive motor (48 V)
1.1.1 Technical data
1.1.2 General information
1.2 Disassembly and installing the drive axle
1.2.1 Inspecting and replacing of the carbon brushes
1.2.2 Cleaning the drive motors
3 Vehicle design
3.1 Explosion – Preventing seat switch
3.2 Removal and installation of the seat switch
3.3 Checking the leak resistance of the driver’s seat
4 Steering system and wheels
4.1 Steering system
4.1.1 General information
4.1.2 Removal, installation and adjustment of the steering axle curve switch
4.2 Wheels
4.2.1 General information
4.2.2 Checking the leak resistance of the roadwheel tyres
5 Operating controls
5.1 Driver controls
5.1.1 Accelerator sensor
5.1.1.1 General information
5.1.1.2 Removal and installation of accelerator sensor
5.1.1.3 Checking the output signal of the accelerator sensor
5.2 Braking system
5.2.1 Renew the brake pads
5.2.2 Adjusting the brake pedal
5.2.3 Adjusting the hand brake
6 Electrical system
6.1 General information
6.1.1 Checking the PG threaded assembly for tightness
6.1.2 Checking the condition and tightness of electrical wiring
6.1.3 Checking the insulating resistance of the electrical system
6.1.4 Intrinsically safe circuits
6.2 Switch amplifier; function and description
6.2.1 Internal circuit of a switch amplifier
6.2.2 Switch amplifier function test
6.2.3 Replacing switch amplifiers
6.3 Zener barrier; function and description
6.3.1 Diagram of zener barrier terminals
6.3.2 Circuit diagram of zener barrier
6.3.3 Checking the internal resistances of the zener barrier
6.3.4 Main function capabilities of the zener diodes
6.4 Monitoring unit 1V1 and enabling signal
6.5 Insulating monitoring (3V1) (Option)
6.5.1 Insulating monitoring (3V1) fault detection
6.5.2 Insulation monitoring (3V1) according 94/9 EG
6.5.2.1 Insulating monitoring (3V1) fault detection
6.6 Traction motors temperature monitoring switch
6.7 Lift control
6.7.1 Impulse control for working hydraulics and steering
6.7.2 Pin assignment of lifting electronics
6.7.3 Power control of lift control electronic
6.7.4 Release signal and shut down due to discharged batterie
6.7.5 Controlling the individual working functions
6.7.5.1 Control valve lift potentiometer
6.7.5.2 Adjusting the lift potentiometer
6.7.6 Control of steering function
6.7.7 Function of speed sensor 2B1
6.8 Diagram of the individual components inside the crush resistant housings
6.8.1 Control housing
6.8.2 Converter housing (Optional)
6.8.3 Housing “Intrinsic safety”
6.9 Circuit diagrams (until 12/98)
6.9.1 Main circuit, driving and lifting with control electronics
6.9.2 Drive control circuit, steering circuit
6.9.3 Intrinsic safety circuit – Switch amplifier
6.9.4 Intrinsic electric circuit – Zener diodes – Insulation monitoring
6.9.5 Additional electronics, headlamps and screen wipers
6.9.6 Monitoring of carbon brushes
6.9.7 Terminal board – X1 – not intrinsically safe (up to 12/98)
6.10 Wiring diagrams (from 01/99)
6.10.1 Main traction circuit, lifting with electronic control
6.10.2 Traction control circuit, steering circuit
6.10.3 Intrinsic safety circuits – switch amplifier
6.10.4 Intrinsic safety circuits – zener barriers, isolation monitoring
6.10.5 Optional working lights and wipers
6.10.6 Motor brush monitoring
6.10.7 Terminal strip – X1 – Not intrinsically safe (from 01/99)
6.11 Wiring diagrams (from 03/99) in accordance with 94/9 EC
6.11.1 Traction line circuit, lifting with electronic control
6.11.2 Traction, steering control circuit
6.11.3 Intrinsic safety circuits – isolating amplifier
6.11.4 Intrinsic safety circuits – Zener barriers, isolation monitor
6.11.5 Optional working lights ANd wipers
6.11.6 Motor brush monitoring
6.11.7 Terminal strip – X1 – Not intrinsically safe (from 03/99 in acc. with 94/9 EC)
7 Hydraulic system
7.1 General information
7.2 Pump motor
7.2.1 Technical data
7.2.2 Removing and installing the pump motor
7.2.3 Changing the pump motor carbon brushes
7.2.4 Removal of the hydraulic pump

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