2003 Ford E-Series Passenger/Cargo (E150, E250, E250, E450) Workshop Repair & Service Manual2003 Ford E-Series Passenger/Cargo (E150, E250, E250, E450) Workshop Repair & Service Manual (COMPLETE &
2003 Ford E-Series Passenger/Cargo (E150, E250, E250, E450) Workshop Repair & Service Manual (COMPLETE & INFORMATIVE for DIY REPAIR) ☆ ☆ ☆ ☆ ☆
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2003 Ford E-Series Passenger/Cargo (E150, E250, E250, E450)
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This highly detailed workshop service repair manual for download contains virtually everything you will ever need to repair, maintain, rebuild, refurbish or restore 2003 Ford E-Series Passenger/Cargo (E150, E250, E250, E450). All diagnostic and repair procedures and gives you access to the same information that professional technicians and mechanics have. You can view and print out the complete repair procedures with this workshop service repair manual Download – you do not need to be skilled with a computer.
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K L M N O P
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Table of Contents
1: General Information
00: Service Information
06: Brake System
11: Steering System
07: Automatic Transmission
09: Exhaust System
10: Fuel System
12: Climate Control System
13: Instrumentation and Warning Systems
14: Battery and Charging System
15: Audio Systems
18: Electrical Distribution
19: Electronic Feature Group
5: Body and Paint
02: Frame and Mounting
Instrument Cluster Natural Gas Vehicle
WARNING: Do not modify the system configuration or components or replace components with parts not specially designed for use with natural gas. Ford motor company has specially designed the materials, components and system configuration for the 5.4l econoline natural gas vehicles, and each particular system is precisely calibrated for efficient operation. The use of different parts or materials can produce an untested configuration that could result in fire or personal injury or cause engine damage.
WARNING: It is important that your natural gas vehicle be properly maintained by ford natural gas trained personnel. If a problem occurs, it is important that properly trained personnel diagnose the cause. If the problem relates to the fuel system, proper part replacement is imperative to keep your vehicle operating at normal performance. Natural gas components and gasoline fuel components are not interchangeable. If your vehicle is not serviced in accordance with natural gas-fueled vehicle procedures, damage can occur and your warranty may be invalidated.
NOTE: All standard production components and systems receive routine service under base warranty procedures.
The natural gas fuel indication system consists of the following components:
· the Natural Gas Vehicle (NGV) module
· the fuel gauge located in the instrument cluster
· the fuel tank pressure sensor
· the tank temperature sensor
· the necessary circuitry
Natural Gas Vehicle (NGV) Module
The Natural Gas Vehicle (NGV) module assembly:
· consists of a 60-pin module, a bracket, a marine cover and four marine cover retainers.
· houses the unique electronics required for natural gas fuel systems.
· is located on the LH inner fender well, behind the coolant recovery bottle.
The NGV module assembly performs the following functions:
NOTE: No injector calculations are performed; the injector driver output is not determined by the NGV module.
Injector drivers: the NGV module accepts eight unmodified injector signals from the powertrain control module (PCM) and allows a peak-and-sustain current to flow through the injector solenoids.
Fuel gauge driver: the NGV module uses tank temperature and fuel tank pressure inputs to calculate the density of the fuel; a look-up table is used to determine the output signal to the fuel gauge.