Hino N04C engine workshop manual

Hino N04C engine workshop manual

Hino N04C engine workshop. This is ther factory manual. Index below.

0 GENERAL
SPECIFICATIONS …………………………………………..0-2
ENGINE EXTERIOR VIEWS …………………………….0-3
ENGINE PERFORMANCE CURVES …………………0-4
HOW TO USE THIS MANUAL ………………………….0-5
EXPLANATION METHOD …………………………………..0-5
TERMINOLOGY……………………………………………….0-6
ABBREVIATIONS …………………………………………….0-7
OPERATING TIPS …………………………………………..0-8
POINTS FOR WHICH SPECIAL CARE
MUST BE TAKEN……………………………………………0-8
GENERAL INSTRUCTIONS ………………………………..0-8
ELECTRICAL PARTS INSPECTION…………………….0-11
BOLT & NUT TIGHTENING TORQUES……………0-13
BOLT STRENGTH CLASS IDENTIFICATION
METHOD AND TIGHTENING TORQUE ………………0-13
PRECOATED BOLTS (BOLTS WITH SEAL
LOCK AGENT COATING ON THREADS) ………0-16
SI UNITS ………………………………………………………0-16
HANDLING FIPG (LIQUID GASKETS)…………….0-17

1 TROUBLESHOOTING
TROUBLESHOOTING……………………………………..1-2

2 ENGINE OVERHAUL
USED SSTs ……………………………………………………2-2
ENGINE ACCESSORIES …………………………………2-4
REMOVAL AND INSTALLATION…………………………..2-4
CYLINDER HEAD……………………………………………2-9
DISASSEMBLY, INSPECTION AND REASSEMBLY …..2-9
TIMING GEAR………………………………………………2-22
DISASSEMBLY, INSPECTION AND REASSEMBLY …2-22
CYLINDER BLOCK……………………………………….2-33
DISASSEMBLY, INSPECTION AND REASSEMBLY …2-33
ENGINE TURN-UP ………………………………………..2-47
COOLANT INSPECTION…………………………………..2-47
ENGINE OIL INSPECTION………………………………..2-47
BATTERY ELECTROLYTE INSPECTION………………2-47
V BELT INSPECTION AND ADJUSTMENT ……………2-47
IDLE SPEED INSPECTION ……………………………….2-48
NO-LOAD MAXIMUM GOVERNED SPEED
INSPECTION ……………………………………………….2-48
COMPRESSION PRESSURE INSPECTION …………..2-48
DIESEL SMOKE DENSITY INSPECTION………………2-49
VALVE CLEARANCE INSPECTION …………………….2-49
EGR VALVE ASSY INSPECTION………………………..2-49

3 FUEL SYSTEM
FUEL SYSTEM……………………………………………….3-2
PRECAUTION …………………………………………………3-2
FUEL FILTER …………………………………………………3-3
REMOVAL, INSPECTION AND INSTALLATION………..3-3
INJECTION (SUPPLY) PUMP …………………………..3-6
REMOVAL, INSPECTION AND INSTALLATION………..3-6
COMMON RAIL …………………………………………….3-12
REMOVAL, INSPECTION AND INSTALLATION………3-12
FUEL INJECTOR…………………………………………..3-16
REMOVAL, INSPECTION AND INSTALLATION………3-16
VENTURI ASSY…………………………………………….3-22
REMOVAL, INSPECTION AND INSTALLATION………3-22

4 COOLING SYSTEM
COOLING SYSTEM…………………………………………4-2
INSPECTION OF FUNCTIONS……………………………..4-2
COOLANT ……………………………………………………..4-3
REPLACEMENT ………………………………………………4-3
WATER PUMP ASSY ………………………………………4-4
REMOVAL AND INSTALLATION…………………………..4-4
THERMOSTAT………………………………………………..4-6
REMOVAL, INSPECTION AND INSTALLATION………..4-6

5 LUBRICATION SYSTEM
USED SSTs ……………………………………………………5-2
LUBLICATION SYSTEM ………………………………….5-3
INSPECTION OF FUNCTIONS……………………………..5-3
OIL PUMP………………………………………………………5-5
REPLACEMENT ………………………………………………5-5
OIL FILTER…………………………………………………….5-6
REPLACEMENT ………………………………………………5-6
OIL COOLER ASSY………………………………………..5-7
REPLACEMENT ………………………………………………5-7

6 STARTING SYSTEM
STATER MOTOR ASSY …………………………………..6-2
REMOVAL, INSPECTION AND INSTALLATION………..6-2
PREHEATING SYSTEM…………………………………..6-4
INSPECTION OF PREHEATING TIMER………………….6-4
REPLACEMENT OF GLOW PLUG………………………..6-6
INSPECTION OF GLOW PLUG ……………………………6-7

7 CHARGING SYSTEM
CHARGING SYSTEM………………………………………7-2
INSPECTION OF FUNCTIONS……………………………..7-2
ALTERNATOR ASSY ………………………………………7-4
REMOVAL AND INSTALLATION…………………………..7-4

8 TURBOCHARGER SYSTEM
TURBOCHARGER ASSY ………………………………..8-2
REMOVAL AND INSTALLATION…………………………..8-2
9 APPENDIX
SST LIST ……………………………………………………….9-2
SERVICE STANDARDS …………………………………..9-4
TIGHTENING TORQUE FOR EACH PART ………..9-8

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