Bomag BW100AD-4 operating and maintenance instructions

Bomag BW100AD-4 operating and maintenance instructions

Bomag 100AD-4 operating and maintenance instructions. This is the factory manual and covers following models.

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BW 100 AD-4 / BW 120 AD-4 / BW 125 AD-4 /BW 100 AC-4 BW 120 AC-4 / BW 125 AC-4

1 Foreword 3
2 Technical Data 9
3 Safety regulations 17
4 Indicators and Controls 31
4.1 General notes 34
4.2 Description of indicators and control elements 34
5 Operation 45
5.1 General 46
5.2 Tests before taking into operation 46
5.3 Electronic immobilizer 47
5.4 Adjusting the operators seat 47
5.5 Starting the engine 48
5.6 Starting with jump wires 50
5.7 Driving the machine 51
5.8 Stopping the machine, operating the parking brake 53
5.9 Shutting down the engine 53
5.10 Switching the vibration on and off 54
5.11 Switching the gravity sprinkling system on and off 57
5.12 Switching the pressure sprinkling system on and off 57
5.13 Switching the tire sprinkling system on and off (only AC) 59
5.14 Actuating the emergency stop switch 59
5.15 Mounting/removing the chip spreader 60
5.16 Filling/emptying the chip spreader 62
5.17 Operating the chip spreader 63
5.18 Towing 64
5.19 Loading/transport 67
6 Maintenance 71
6.1 General notes on maintenance 72
6.2 Fuels and lubricants 73
6.3 Table of fuels and lubricants 76
6.4 Running-in instructions 77
6.5 Maintenance table 78
Every 10 operating hours 81
6.6 Check the engine oil level 81
6.7 Checking the fuel level 81
6.8 Check the hydraulic oil level 82
6.9 Checking the hydraulic oil filter element 83
Table of Contents
6 BOMAG BW 100/120/125 AD-4/AC-4
6.10 Check the coolant level 83
6.11 Check the water separator 84
6.12 Checking the water level 84
6.13 Checking the emulsion level 85
6.14 Checking the chip spreader and cleaning the spreading beam 85
Every 50 operating hours 87
6.15 Checking fuel lines and clamps 87
6.16 Servicing the chip spreader 87
Every 250 operating hours 89
6.17 Changing engine oil and oil filter 89
6.18 Checking, cleaning, replacing the combustion air filter 91
6.19 Check the air intake lines 94
6.20 Cleaning radiator and hydraulic oil cooler 95
6.21 Checking, tensioning, replacing the V-belt 96
6.22 Checking radiator hoses and hose clamps 96
6.23 Checking, adjusting the scrapers 97
Every 500 operating hours 99
6.24 Battery service 99
6.25 Change the fuel filter 100
6.26 Drain the fuel tank sludge 101
Every 1000 operating hours 103
6.27 Checking, adjusting the valve clearance 103
6.28 Check the engine mounts 104
Every 2000 operating hours 105
6.29 Changing hydraulic oil and breather filter 105
6.30 Changing the hydraulic oil filter 106
6.31 Changing the coolant 107
6.32 Replacing the fuel lines 109
6.33 Check the injection valves 109
Every 3000 operating hours 111
6.34 Checking the fuel injection pump 111
As required 113
6.35 Checking the tire pressure 113
6.36 Cleaning the water sprinkler system 113
6.37 Draining the water sprinkler system, maintenance in case of frost 115
6.38 Filling the provision tank for the windscreen washer system 116
6.39 Tightening torques for screws with metric unified thread 116
6.40 Engine conservation 117
Table of Contents
BW 100/120/125 AD-4/AC-4 BOMAG 7
7 Trouble shooting 119
7.1 General notes 120
7.2 Engine 121
8 Disposal 123
8.1 Final shut-down of machine 124

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