Same Rubin 160 180 200 service repair workshop manual book

Same Rubin 160 180 200 service repair workshop manual book

It is workshop manual for Same tractors. Models included:
160
180
200

language:english
number of pages: 804 (full digital version)

Main sections:
HYDRAULIC SYSTEM………………………………………….. 1
INTRODUCTION………………………………………………………… 1
HYDRAULIC DIAGRAM (1/3)……………………………………….. 4
HYDRAULIC DIAGRAM (2/3)……………………………………….. 5
HYDRAULIC DIAGRAM (3/3)……………………………………….. 6
A. OIL LEVEL MAINTENANCE CIRCUIT ………………………. 7
B. STEERING AND POWER SHIFT
CONTROL CIRCUIT ………………………………………………. 7
C. AUXILIARY SERVICES AND
LUBRICATION CIRCUIT………………………………………… 8
OIL LEVEL MAINTENANCE CIRCUIT PUMP …………. 9
VARIABLE DISPLACEMENT PUMP……………………. 10
AUXILIARY SERVICES CONTROL VALVE ………….. 24
DEFINITIONS OF VALVE ELEMENTS …………………………. 25
CONTROL VALVE TYPES…………………………………………. 26
MAIN CLUTCH CONTROL VALVE ………………………. 28
POWER SHIFT CONTROL VALVE……………………….. 29
SERVICES CONTROL VALVE……………………………… 38
RANGE GEARBOX CONTROL VALVE…………………. 39
POWER STEERING ……………………………………………. 40
TRAILER BRAKING VALVE…………………………………. 41
ITALY VERSION ……………………………………………………… 41
EXPORT VERSION………………………………………………….. 43
POWER SHIFT TRANSMISSION …………………………. 45
FRONT AXLE …………………………………………………….. 63
REAR AXLE……………………………………………………….. 65
REAR PTO………………………………………………………… 67
REAR POWER LIFT ……………………………………………. 72
BRAKING SYSTEM…………………………………………….. 77
HYDRAULIC FRONT AXLE SUSPENSION …………… 83
FRONT SUSPENSION CONTROL VALVE…………….. 84
SYSTEM FOR TESTING AND CALIBRATION OF
ELECTRONIC COMPONENTS
System conformation ……………………………………………….1
Connection of the Tester to the ECU ………………………….2
Introductory screen ………………………………………………….3
ENGINE ECU TESTER
Manual ……………………………………………………………………5
List of alarm codes …………………………………………………23
TRANSMISSION ECU TESTER
Manual ………………………………………………………………….27
List of alarm codes …………………………………………………41
LIFT ECU TESTER
Manual ………………………………………………………………….53
List of alarm codes …………………………………………………68
ARMREST ECU TESTER
Manual ………………………………………………………………….71
List of alarm codes …………………………………………………86
Alarm codes for BOSCH electro-hydraulic
control valve …………………………………………………………..87
ELECTRICAL DIAGRAMS
Functional diagram………………………………………………… 89
0.011.5375.4/03 Suspended front axle wiring …………… 90
0.011.5376.4/02 Suspended front axle cab wiring (1/2) 91
0.011.5376.4/02 Suspended front axle cab wiring (2/2) 92
0.011.5445.4/00 Diagnostic wiring…………………………… 93
0.011.7032.4/00 Wiring for press. cab (Germany) ……… 94
0.010.8700.4/21 Cab roof wiring (1/2) ……………………… 95
0.010.8700.4/21 Cab roof wiring (2/2) ……………………… 96
0.011.9237.4/11 Cab FPS wiring (1/2) ……………………… 97
0.011.9237.4/11 Cab FPS wiring (2/2) ……………………… 98
0.011.8683.4/12 40S Front wiring (1/2)…………………….. 99
0.011.8683.4/12 40S Front wiring (2/2)…………………… 100
0.010.8707.4/10 Draft angle sensor wiring ……………… 101
0.010.8708.4/82 HS subframe wiring (1/4) ……………… 102
0.010.8708.4/82 HS subframe wiring (2/4) ……………… 103
0.010.8708.4/82 HS subframe wiring (3/4) ……………… 104
0.010.8708.4/82 HS subframe wiring (4/4) ……………… 105
0.010.8710.4/41 HS central wiring (1/2)………………….. 106
0.010.8710.4/41 HS central wiring (2/2)………………….. 107
0.011.8420.4/01 Link-box wiring …………………………… 108
0.011.8453.4/00 Fans guard …………………………………. 109
0.011.8481.4/03 40S Lights-fans wiring …………………. 110
0.010.8711.4/20 Rear light cables …………………………. 111
0.010.8712.4/32 Switches wiring (1/2)……………………. 112
0.010.8712.4/32 Switches wiring (2/2)……………………. 113
0.010.8714.4/44 Light cables………………………………… 114
0.011.8468.04/01 Battery cables …………………………… 115
0.011.9245.4/00 Rear wiring (1/2) ………………………….. 116
0.011.9245.4/00 Rear wiring (2/2) ………………………….. 117
0.011.9236.4/11 FPS wiring (1/2)…………………………… 118
0.011.9236.4/11 FPS wiring (2/2)…………………………… 119
0.011.9260.4/01 Filter clogging wire………………………. 120
0.010.9139.4/12 Manual climate control wiring ……….. 121
0.011.8454.4/11 A/C compressor wiring ………………… 122
0.011.8747.4/01 wiring with 3 relays for steering
column lights switch……………………………………………… 123
0.011.9643.4/00 35S Wiper timer wiring…………………. 124
0.011.9439.4/00 Air pressure switch wiring Italy. …….. 125
0.011.9430.4/11 Air pressure switch wiring Germany . 126
2.8399.146.0/50 Instrument with computer L1………… 127
ENGINE HOOD, SIDE PANELS AND GRILLE
Removal ……………………………………………………………. 1
Adjustment………………………………………………………… 1
STARTER MOTOR
Removal ……………………………………………………………. 3
Refitting…………………………………………………………….. 3
ALTERNATOR
Removal ……………………………………………………………. 4
Refitting……………………………………………………………. 4
TENSIONING AND RENEWAL OF THE
ALTERNATOR DRIVEBELT …………………………………. 5
AIR COMPRESSOR
(for air trailer braking)
Removal ……………………………………………………………. 7
Refitting…………………………………………………………….. 8
TRAILER AIR BRAKING UNITS AND
THE CAB SUSPENSION
(EXPORT D Version)
Removal ……………………………………………………………. 9
Refitting…………………………………………………………… 11
AIR CONDITIONING SYSTEM
Operation ………………………………………………………… 13
Servicing …………………………………………………………. 14
CONDENSER COOLING FANS
Tensioning……………………………………………………….. 14
DISCHARGING, FLUSHING AND RECHARGING
THE AIR CONDITIONING SYSTEM……………………… 15
AIR CONDITIONING COMPRESSOR
Removal ………………………………………………………….. 16
Refitting…………………………………………………………… 16
CONDENSER COOLING FANS
Removal ………………………………………………………….. 18
Refitting…………………………………………………………… 18
RECEIVER-DRIER
Removal ………………………………………………………….. 19
Refitting…………………………………………………………… 19
CONDENSER ASSEMBLY
Removal ………………………………………………………….. 20
Refitting…………………………………………………………… 20
FANS – CONDENSER – RECEIVER/DRIE
ASSEMBLY
Removal ………………………………………………………….. 21
Refitting…………………………………………………………… 23
AUTOCLEAN SCREEN
Removal ………………………………………………………….. 24
Refitting…………………………………………………………… 25
INTERCOOLER
Removal ………………………………………………………….. 26
Refitting…………………………………………………………… 27
GEARBOX OIL COOLER
Removal ………………………………………………………….. 28
Refitting…………………………………………………………… 28
FRONT PTO OIL COOLER
Removal ………………………………………………………….. 29
Refitting…………………………………………………………… 29
RADIATOR
Removal ………………………………………………………….. 30
Refitting…………………………………………………………… 32
EXPANSION TANK
Removal ………………………………………………………….. 33
Refitting…………………………………………………………… 33
THERMOSTAT VALVES
Removal ………………………………………………………….. 34
Refitting…………………………………………………………… 34
COOLANT PUMP
Removal ………………………………………………………….. 35
Refitting…………………………………………………………… 37
OIL PRESSURE SENSOR AND SENDER UNIT
Inspection and renewal……………………………………… 38
ELECTRONIC ACTUATOR
Removal ………………………………………………………….. 39
Refitting…………………………………………………………… 39
Calibration……………………………………………………….. 40
INJECTION PUMPS
Removal ………………………………………………………….. 41
Refitting…………………………………………………………… 42
SUCTION FILTER
Removal ………………………………………………………….. 43
Refitting…………………………………………………………… 44
EXHAUST PIPE AND SILENCER
Removal ………………………………………………………….. 45
Refitting…………………………………………………………… 47
TURBOCHARGER
Removal ………………………………………………………….. 48
Refitting…………………………………………………………… 49
ROCKER COVERS
Removal……………………………………………………………50
Refitting ……………………………………………………………51
ENGINE SPEED SENSOR (PICK-UP UNIT)
Removal……………………………………………………………52
Refitting ……………………………………………………………52
FRONT CRANKSHAFT SEAL
Renewal ……………………………………………………………53
Refitting ……………………………………………………………55
BRAKE PUMPS
Removal……………………………………………………………57
Refitting ……………………………………………………………57
BRAKE PEDALS AND MICROSWITCHES
Adjustment and alignment…………………………………..58
BRAKING SYSTEM
Bleeding……………………………………………………………59
POWER STEERING
Checking…………………………………………………………..60
Removal……………………………………………………………61
Refitting ……………………………………………………………62
Dismantling……………………………………………………….63
Assembly ………………………………………………………….70
FRONT WHEELS
Removal……………………………………………………………80
Refitting ……………………………………………………………80
FRONT BRAKES
Overhaul …………………………………………………………..81
Assembly ………………………………………………………….84
EPICYLIC REDUCTION UNITS OF THE FRONT AXLE
Dismantling……………………………………………………….85
Assembly ………………………………………………………….89
STUB AXLE HOUSINGS AND FRONT HALFSHAFTS
Dismantling……………………………………………………….90
Assembly ………………………………………………………….96
STEERING SENSOR
Removal………………………………………………………….101
Refitting ………………………………………………………….101
STEERING CYLINDERS
Removal………………………………………………………….102
Refitting ………………………………………………………….102
FRONT LIFT CYLINDERS AND ROCKERS
Removal………………………………………………………….103
Refitting ………………………………………………………….104
FRONT SUSPENSION SOLENOID VALVES
Removal………………………………………………………….105
Refitting ………………………………………………………….105
FRONT SUSPENSION CYLINDERS (when fitted)
Removal………………………………………………………….106
Refitting ………………………………………………………….107
STEERING CYLINDERS AND FRONT SUSPENSION
Dismantling and assembly…………………………………108
FRONT AXLE AND SUPPORT ASSEMBLY
(Version with front suspension)
Removal ………………………………………………………… 112
Refitting…………………………………………………………. 114
FRONT SUSPENSION POSITION SENSOR
Positioning …………………………………………………….. 115
FRONT AXLE DIFFERENTIAL
Dismantling ……………………………………………………. 116
Assembly ………………………………………………………. 127
FRONT AXLE SUPPORT BUSHINGS
Renewal ………………………………………………………… 140
Assembly ………………………………………………………. 141
ADJUSTING END FLOAT OF
FRONT AXLE MOUNTINGS………………………………. 142
FRONT CARRIER
(Version with front suspension)
Removal ………………………………………………………… 144
Refitting…………………………………………………………. 146
FRONT PTO
Removal ………………………………………………………… 147
Refitting…………………………………………………………. 149
Dismantling ……………………………………………………. 150
Assembly ……………………………………………………… 162
ANTISHOCK VALVE AND ACCUMULATORS
OF THE FRONT LIFT
Removal ………………………………………………………… 172
Refitting…………………………………………………………. 172
BATTERY SUPPORT
Removal ………………………………………………………… 173
Refitting…………………………………………………………. 174
FUEL TANKS
(Normal and supplementary)
Removal ………………………………………………………… 175
Refitting…………………………………………………………. 177
PROPELLER SHAFTS
Removal ………………………………………………………… 178
Refitting…………………………………………………………. 178
RENEWAL OF THE FRONT AXLE PINION OIL SEAL
Renewal ………………………………………………………… 179
CLUTCH CONTROL UNIT
Removal ………………………………………………………… 180
Refitting…………………………………………………………. 181
Dismantling ……………………………………………………. 182
Assembly ………………………………………………………. 183
REAR WHEELS
Removal ………………………………………………………… 184
Refitting…………………………………………………………. 184
COMPLETE PUMP ASSEMBLY
Removal ………………………………………………………… 185
Refitting…………………………………………………………. 185
TESTING THE AUXILIARY SERVICES PUMP …….. 186
30-iii
PUMPS
Removal ………………………………………………………… 187
Refitting…………………………………………………………. 190
PUMP DRIVE
Dismantling ……………………………………………………. 191
Assembly ………………………………………………………. 193
POWER SHIFT CONTROL VALVE
Removal ………………………………………………………… 194
Refitting…………………………………………………………. 194
Dismantling ……………………………………………………. 195
Assembly ………………………………………………………. 199
SHUTTLE ASSEMBLY
Removal and dismantling ………………………………… 200
Assembly and refitting …………………………………….. 202
Dismantling and adjustment …………………………….. 203
Assembly ………………………………………………………. 208
RANGE GEARBOX CONTROL UNIT
Removal ………………………………………………………… 209
Refitting…………………………………………………………. 209
Dismantling ……………………………………………………. 210
Assembly ………………………………………………………. 213
AUXILIARY CONTROL VALVE ASSEMBLY
Removal ………………………………………………………… 214
Refitting…………………………………………………………. 216
Dismantling ……………………………………………………. 217
Assembly ………………………………………………………. 221
SUPPLEMENTARY LIFT CYLINDERS
Dismantling and assembly……………………………….. 222
LIFT DRAFT SENSOR
Removal ………………………………………………………… 223
Refitting…………………………………………………………. 223
LIFT
Removal ………………………………………………………… 224
Refitting…………………………………………………………. 227
Dismantling ……………………………………………………. 228
Assembly ……………………………………………………… 233
ARM-REST CONTROLS
Removal ………………………………………………………… 234
Refitting…………………………………………………………. 234
STEERING WHEEL, STEERING COLUMN
SWITCH UNIT, INSTRUMENT PANEL
Removal ………………………………………………………… 235
Refitting…………………………………………………………. 236
INSTRUMENT PANEL SHROUD
Removal ………………………………………………………… 237
Refitting…………………………………………………………. 238
RIGHT-HAND CONSOLE
Removal ………………………………………………………… 239
Refitting…………………………………………………………. 242
LEFT-HAND CONSOLE
Removal ………………………………………………………… 243
Refitting…………………………………………………………. 244
ELECTRONIC CONTROL UNITS
Removal ………………………………………………………… 245
Refitting…………………………………………………………. 245
FUSE BLOCK
Removal ………………………………………………………… 246
Refitting…………………………………………………………. 246
ACCELERATOR POTENTIOMETER
Renewal ………………………………………………………… 247
Refitting…………………………………………………………. 247
CLUTCH PEDAL AND CONNECTED DEVICES…… 248
CONTROL CABLES OF THE AUXILIARY
SERVICE VALVES
Renewal ………………………………………………………… 249
Refitting…………………………………………………………. 250
STANDARD CONTROL LEVERS AND PUSHBUTTON
PANEL FOR THE AUXILIARY SERVICE VALVES
Removal ………………………………………………………… 251
Refitting…………………………………………………………. 252
CROSS-GATE CONTROL LEVER AND PUSHBUTTON
PANEL FOR THE AUXILIARY SERVICE VALVES
Removal ………………………………………………………… 253
Refitting…………………………………………………………. 254
HEATER VALVE
Removal ………………………………………………………… 255
Refitting…………………………………………………………. 255
HEATER MATRIX
Removal ………………………………………………………… 256
Refitting…………………………………………………………. 258
AIR CONDITIONING EVAPORATOR
Removal ………………………………………………………… 259
Refitting…………………………………………………………. 260
RIGHT-HAND BLOWER OF THE
AIR CONDITIONING SYSTEM
Removal ………………………………………………………… 261
Refitting…………………………………………………………. 261
LEFT-HAND BLOWER OF THE
AIR CONDITIONING SYSTEM
Removal ………………………………………………………… 262
Refitting…………………………………………………………. 262
WINDSCREEN WIPERS
Removal ………………………………………………………… 263
Refitting…………………………………………………………. 263
Section 40 about engine transmission and another thing

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