Same Silver 80 90 100.4 100.6 service workshop repair manual

Same Silver 80 90 100.4 100.6 service workshop repair manual

It is workshop manual for Same tractors. Models included:
80
90
100.4
100.6

language:english
number of pages: 470 (full digital version)

Main sections:
SILVER 80-90-100.4-100.6 tractor configurations…………………………………………………………………………………………5
Dimensions and weights ……………………………………………………………………………………………………………………………6
Capacities ……………………………………………………………………………………………………………………………………………….7
1 – ENGINE
Engine section views ………………………………………………………………………………………………………………………………..8
General characteristics ……………………………………………………………………………………………………………………………16
Lubrication system(specifications) …………………………………………………………………………………………………………….18
Fuel supply system (specifications) …………………………………………………………………………………………………………..19
Turbocharger for SILVER 90-100.6 (specifications) ……………………………………………………………………………………20
Cooling system (specifications) ………………………………………………………………………………………………………………..21
Cylinder block ………………………………………………………………………………………………………………………………………..22
Timing cover…………………………………………………………………………………………………………………………………………..23
Cylinders ……………………………………………………………………………………………………………………………………………….26
Crankshaft ……………………………………………………………………………………………………………………………………………..29
Connecting rods …………………………………………………………………………………………………………………………………….34
Pistons ………………………………………………………………………………………………………………………………………………….35
Counterbalance weights ………………………………………………………………………………………………………………………….40
Flywheel ………………………………………………………………………………………………………………………………………………..41
Camshaft ………………………………………………………………………………………………………………………………………………43
Cylinder heads ……………………………………………………………………………………………………………………………………….45
Lubrication system………………………………………………………………………………………………………………………………….50
Fuel system……………………………………………………………………………………………………………………………………………53
Injectors…………………………………………………………………………………………………………………………………………………53
Engine governor (mechanical) ………………………………………………………………………………………………………………….55
Adjustment of mechanical governor external controls………………………………………………………………………………….60
Adjustment of anti-hunting device……………………………………………………………………………………………………………..63
Electronic rpm control ……………………………………………………………………………………………………………………………..64
Putting the electronic rpm control into service …………………………………………………………………………………………… 68
Injection pump………………………………………………………………………………………………………………………………………..74
Engine timing …………………………………………………………………………………………………………………………………………75
Injection pump timing ………………………………………………………………………………………………………………………………76
Injection pump calibration ………………………………………………………………………………………………………………………..79
Fuel prefilter …………………………………………………………………………………………………………………………………………..81
Fuel filter………………………………………………………………………………………………………………………………………………..81
Checking the fuel supply pump…………………………………………………………………………………………………………………82
Cooling system……………………………………………………………………………………………………………………………………….83
Fan unit …………………………………………………………………………………………………………………………………………………83
Pulley alignment …………………………………………………………………………………………………………………………………….83
Belt tension adjustment……………………………………………………………………………………………………………………………85
Intake and exhaust………………………………………………………………………………………………………………………………….86
Turbocharging system……………………………………………………………………………………………………………………………..86
Engine air filter ……………………………………………………………………………………………………………………………………….90
Tightening torques ………………………………………………………………………………………………………………………………….90
Engine assembly…………………………………………………………………………………………………………………………………….92
Refitting the engine ……………………………………………………………………………………………………………………………….107
Fault diagnosis ……………………………………………………………………………………………………………………………………..108
2 – CLUTCH
Engine-gearbox clutch …………………………………………………………………………………………………………………………..110
Clutch pedal adjustment ………………………………………………………………………………………………………………………..114
Bleeding air from the hydraulic system…………………………………………………………………………………………………….114
Fault diagnosis ……………………………………………………………………………………………………………………………………..118
Agroshift ………………………………………………………………………………………………………………………………………………119
Specifications ……………………………………………………………………………………………………………………………………….119
Operating diagrams ………………………………………………………………………………………………………………………………120
Assembling the clutch ……………………………………………………………………………………………………………………………123
Adjustment of end-float ………………………………………………………………………………………………………………………….125
Fitting the clutch assembly to the gearbox (main operations) ……………………………………………………………………..126
Testing the clutch control unit supply pressure………………………………………………………………………………………….129
Fault diagnosis ……………………………………………………………………………………………………………………………………..132
3 – GEARBOX
Gearbox, general characteristics and configurations …………………………………………………………………………………133
Views of the gearbox……………………………………………………………………………………………………………………………..138
Removal of gearbox from tractor …………………………………………………………………………………………………………….148
Dismantling the gearbox ………………………………………………………………………………………………………………………..149
Examining the gearbox components ……………………………………………………………………………………………………….150
Adjusting the bevel drive………………………………………………………………………………………………………………………..154
External mechanical controls………………………………………………………………………………………………………………….157
Tightening torques ………………………………………………………………………………………………………………………………..159
Attaching the gearbox to the rear axle, lift and engine……………………………………………………………………………….160
Power take-off………………………………………………………………………………………………………………………………………164
Views of PTO controls …………………………………………………………………………………………………………………………..164
Operating diagrams ………………………………………………………………………………………………………………………………166
Specifications……………………………………………………………………………………………………………………………………….168
Assembly of the rear output shaft……………………………………………………………………………………………………………169
PTO clutch …………………………………………………………………………………………………………………………………………..169
PTO clutch specifications ………………………………………………………………………………………………………………………170
Views of the PTO clutch ………………………………………………………………………………………………………………………..171
Checking the clutch ………………………………………………………………………………………………………………………………174
Testing the clutch operating pressures…………………………………………………………………………………………………….175
Checking end-float of the PTO clutch front shaft……………………………………………………………………………………….176
Refitting the PTO assembly (main operations)………………………………………………………………………………………….177
Fault diagnosis……………………………………………………………………………………………………………………………………..179
4 – AXLES
Views of the rear axle ……………………………………………………………………………………………………………………………180
Fitting the rear axle half-shafts ……………………………………………………………………………………………………………….183
Removal and dismantling of the rear axle epicyclic reductions……………………………………………………………………185
2WD front axle, general description and specifications………………………………………………………………………………186
Removal and refitting of axle on the front support……………………………………………………………………………………..188
Wheel hub……………………………………………………………………………………………………………………………………………192
Inspection and checks ………………………………………………………………………………………………………………………….193
4WD front axle, specifications ………………………………………………………………………………………………………………..195
Adjusting wheel alignment and steering angle ………………………………………………………………………………………….195
Section views of 4WD axle …………………………………………………………………………………………………………………….196
Checks and adjustments ……………………………………………………………………………………………………………………….197
Section view of 4WD hub……………………………………………………………………………………………………………………….198
Epicyclic reduction ………………………………………………………………………………………………………………………………..199
Special refitting operations and adjusting the preloading of the hub carrier bearings …………………………………….200
Half-shafts……………………………………………………………………………………………………………………………………………201
4WD axle tightening torques…………………………………………………………………………………………………………………..202
4WD bevel drive adjustment…………………………………………………………………………………………………………………..204
Internal adjustment of differential lock ……………………………………………………………………………………………………..205
4WD axle fault diagnosis ……………………………………………………………………………………………………………………….206
SBA System…………………………………………………………………………………………………………………………………………207
Fitting the steering angle sensor …………………………………………………………………………………………………………….208
Removal of differential unit from front axle ……………………………………………………………………………………………….209
Removal of front wheel drive and differential lock clutch ……………………………………………………………………………209
Adjustment of front bevel drive with SBA System……………………………………………………………………………………..210
Fitting the differential unit on the front axle……………………………………………………………………………………………….212
Front wheel drive clutch on models with SBA System, specifications ………………………………………………………….213
Front and rear differential lock clutches on models with SBA System………………………………………………………….214
Fault diagnosis……………………………………………………………………………………………………………………………………..226
5 – VEHICLE
Brakes, general description and specifications …………………………………………………………………………………………215
Brake pumps, disassembly and examination ……………………………………………………………………………………………216
Examining and adjusting the brake assembly …………………………………………………………………………………………..219
Checking the parking brake linings………………………………………………………………………………………………………….220
Bleeding air from the hydraulic braking system…………………………………………………………………………………………221
Separate Brakes valve ………………………………………………………………………………………………………………………..222
Operating diagram for Separate Brakes valve………………………………………………………………………………………..224
Fault diagnosis……………………………………………………………………………………………………………………………………..226
Electronic power-lift controls ………………………………………………………………………………………………………………….227
Electronic power-lift specifications ………………………………………………………………………………………………………….230
Operation of the electronic power-lift ……………………………………………………………………………………………………….230
“All Round Tester”…………………………………………………………………………………………………………………………………234
Electronic power-lift self-diagnosis ………………………………………………………………………………………………………….239
Putting the electronic lift into service ……………………………………………………………………………………………………….242
AUTO-MAN procedure for entering the constant wheel value for an undefined tyre size ……………………………….243
Calibrating the draft sensor…………………………………………………………………………………………………………………….244
Calibrating the steering sensor ……………………………………………………………………………………………………………….244
Functional testing of system components ………………………………………………………………………………………………..244
Electronic power-lift hydraulic control valve………………………………………………………………………………………………247
Testing the hydraulic lift operating pressure……………………………………………………………………………………………..248
Electronic power-lift operating diagrams ………………………………………………………………………………………………….249
Views of the lift……………………………………………………………………………………………………………………………………..253
Section views of the draft sensor…………………………………………………………………………………………………………….256
Installing the draft sensor……………………………………………………………………………………………………………………….258
On-board radar …………………………………………………………………………………………………………………………………….259
Precautions regarding electronic apparatus ……………………………………………………………………………………………..259
Checking the mechanical components of the electronic power-lift……………………………………………………………….260
Mechanically controlled power-lift, specifications ………………………………………………………………………………………262
Section views of the mechanically controlled power-lift………………………………………………………………………………263
Fitting the control lever lock screw and lever shaft cam……………………………………………………………………………..265
Fitting the ring seal on the lift piston ………………………………………………………………………………………………………..265
Hydraulic control valve for mechanically controlled power-lift, views and hydraulic circuit diagrams………………..266
Adjusting the controls of the mechanically controlled power-lift …………………………………………………………………..272
Checking the lift mechanism…………………………………………………………………………………………………………………..273
Testing the operating pressure ……………………………………………………………………………………………………………….273
Removal of the lift control valve ………………………………………………………………………………………………………………273
Disassembly of the lift control valve…………………………………………………………………………………………………………276
Sensing arm…………………………………………………………………………………………………………………………………………277
Auxiliary lifting cylinders…………………………………………………………………………………………………………………………279
Specifications for control valve springs…………………………………………………………………………………………………….280
Fault diagnosis ……………………………………………………………………………………………………………………………………..281
Front hydraulic power-lift, general description and specifications ………………………………………………………………..282
Checks ………………………………………………………………………………………………………………………………………………..282
Hydraulic accumulator and anti-shock valve for front power-lift …………………………………………………………………..283
Front power take-off, general description and specifications ………………………………………………………………………285
Hydraulic operating diagrams for front PTO ……………………………………………………………………………………………..286
Front PTO views …………………………………………………………………………………………………………………………………..288
Installing the Ring-Feeders ………………………………………………………………………………………………………………….290
Checking the front PTO clutch ………………………………………………………………………………………………………………..291
Checking clutch plate clearances ……………………………………………………………………………………………………………291
Checking the front PTO operating pressure ……………………………………………………………………………………………..291
Front PTO fault diagnosis ………………………………………………………………………………………………………………………292
Specifications for front PTO springs ………………………………………………………………………………………………………..292
6 – CONTROLS
Hydrostatic power steering, general description and specifications……………………………………………………………..291
Examining and testing the hydrostatic power steering system…………………………………………………………………….294
Assembly instructions for the hydrostatic power steering control valve ………………………………………………………..297
Hydrostatic power steering operating diagram………………………………………………………………………………………….301
Mechanical controls ………………………………………………………………………………………………………………………………302
Electrohydraulic controls ………………………………………………………………………………………………………………………..310
System configuration……………………………………………………………………………………………………………………………..311
Electrohydraulic valves ………………………………………………………………………………………………………………………….314
Hydraulic operating diagrams ………………………………………………………………………………………………………………..318
Rear differential lock control cylinder for models with SBA System……………………………………………………………..326
Front wheel drive disengagement cylinder for models without SBA System …………………………………………………326
Adjusting front and rear differential lock controls for models without SBA system …………………………………………327
Adjusting front wheel-drive controls for models without SBA System…………………………………………………………..328
MULTIFUNCTION CONTROL………………………………………………………………………………………………………………..329
PERFORMANCE MONITOR………………………………………………………………………………………………………………….334
Putting the performance monitor into service ……………………………………………………………………………………………338
PERFORMANCE MONITOR retrofit procedure ………………………………………………………………………………………..340
7 – BODYWORK
Platform ………………………………………………………………………………………………………………………………………………341
Cab……………………………………………………………………………………………………………………………………………………..342
Instructions for fitting the front windscreen and lower side glass …………………………………………………………………344
Fitting the seal ………………………………………………………………………………………………………………………………………345
Cab air filter ………………………………………………………………………………………………………………………………………….346
Removal and refitting of the cab and platform …………………………………………………………………………………………..347
Normal electric heating system …………………………………………………………………………………………………………….352
High-power electric heating system……………………………………………………………………………………………………….357
Cab air conditioning system……………………………………………………………………………………………………………………364
8 – SYSTEMS
Hydraulic system…………………………………………………………………………………………………………………………………..376
Auxiliary hydraulic systems…………………………………………………………………………………………………………………….381
Hydraulic trailer braking ………………………………………………………………………………………………………………………..391
Electrical system ………………………………………………………………………………………………………………………………….399
Specifications and components ………………………………………………………………………………………………………………399
Wiring diagrams …………………………………………………………………………………………………………………………………..418
9 – APPENDIX
Conversion tables …………………………………………………………………………………………………………………………………448
Parts ……………………………………………………………………………………………………………………………………………………449

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  • good but the figures are not clear..