CUMMINS NTC400 NTC 400 DIESEL WORKSHOP SERVICE MANUAL

CUMMINS NTC400 NTC 400 DIESEL WORKSHOP SERVICE MANUAL

CUMMINS NTC400 NTC 400 DIESEL WORKSHOP SERVICE MANUAL

ENGINE, DIESEL, 6 CYLINDER
INLINE, TURBOCHARGED,
CUMMINS MODEL NTC-400 BC2

CHAPTER 1 INTRODUCTION ……………………………………………………………………………………………. 1-1
Section I General Information …………………………………………………………………………………….. 1-1
Section II Equipment Description and Data……………………………………………………………………… 1-3
CHAPTER 2 DIRECT SUPPORT AND GENERAL SUPPORT
MAINTENANCE INSTRUCTIONS………………………………………………………………………. 2-1
Section I Repair Parts, Special Tools, TMDE, and…………………………………………………………….
Support Equipment .
Section II Troubleshooting…………………………………………………………………………………………… 2-1
Section III General Maintenance …………………………………………………………………………………… 2-1
CHAPTER 3 REPAIR OF ENGINE ASSEMBLY ……………………………………………………………………… 3-1
Section I General ……………………………………………………………………………………………………… 3-1
Section II Engine Disassembly……………………………………………………………………………………… 3-28
Section III Cylinder Block Repair……………………………………………………………………………………. 3-57
Section IV Cylinder Liners Inspection………………………………………………………………………………. 3-115
Section V Crankshaft Assembly Repair…………………………………………………………………………… 3-117
Section VI Bearing Halves Inspection ……………………………………………………………………………… 3-126
Section VII Connecting Rod Repair…………………………………………………………………………………. 3-127
Section VIII Piston Assembly Repair ………………………………………………………………………………… 3-140
Section IX Camshaft Repair………………………………………………………………………………………….. 3-146
Change
Gear Case Cover Repair……………………………………………………………………………….. 3-150
Section XI Cylinder Head Assembly Repair………………………………………………………………………. 3-156
Section XII Rocker Lever Housing Assembly Repair……………………………………………………………. 3-198
Section XIII Push Tubes Repair ……………………………………………………………………………………… 3-210
Section XIV Cam Follower Housing Assembly Repair …………………………………………………………… 3-212
Section XV Vibration Damper Repair ………………………………………………………………………………. 3-224
Section XVI Flex Disk and Ring Gear Assembly Repair ………………………………………………………… 3-226
VOLUME 2 OF 2
Section XVII Flywheel Housing Repair……………………………………………………………………………….. 3-229
Section XVIII Rear Cover Repair ………………………………………………………………………………………. 3-230
Section XIX Rocker Lever Covers Repair…………………………………………………………………………… 3-231
Section XX Oil Pump Assembly Repair …………………………………………………………………………….. 3-234
Section XXI Oil Pan Repair ……………………………………………………………………………………………. 3-240
Section XXII Oil Cooler Assembly Repair……………………………………………………………………………. 3-244
Section XXIII Aftercooler Repair………………………………………………………………………………………… 3-250
Section XXIV Exhaust Manifold Repair………………………………………………………………………………… 3-253
Section XXV Accessory Drive Assembly …………………………………………………………………………….. 3-254
Section XXVI Engine Brake Assembly Repair……………………………………………………………………….. 3-257
Section XXVII Fuel Injector Repair………………………………………………………………………………………. 3-262
Section XXVIII Fuel Pump Repair ……………………………………………………………………………………….. 3-287
Section XXIX Turbocharger Repair ……………………………………………………………………………………. 3-374
Section XXX Water Pump and Idler Pulley Assembly Repair …………………………………………………… 3-390
Section XXXI Engine Reassembly ……………………………………………………………………………………… 3-398
Section XXXII Engine Testing ……………………………………………………………………………………………. 3-462
Section XXXIII Preparation for Storage or Shipment ………………………………………………………………… 3-472
APPENDIX A REFERENCES………………………………………………………………………………………………. A-1
APPENDIX B EXPENDABLE SUPPLIES AND MATERIALS LIST………………………………………………… B-1
APPENDIX C TORQUE LIMITS ……………………………………………………………………………………………. C-1
INDEX ………………………………………………………………………………………………………….INDEX-1
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