Alfa Romeo 145 – 146 Workshop Manual

Alfa Romeo 145 – 146 Workshop Manual

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Complete FSM

Volume 1
Technical Data
Vehicle
Model Identification
Positioning of ID Plates
Dimensions
ID Summary of Plate
ID Body Paint Plate
Weights and Loads
Wheels and Tyres
Fluids and Lubricants
Supply Quantities
Cars Lifting Points
Car’s Towing Points
Engine’s Technical Features – One section per engine type
Engine Supply – Cooling
Fuel Feeding
Air Feeding
Sensors
Cooling System
Mechanical Groups
Clutch
Gearbox
Brakes
Front Suspension
Rear Suspension
Wheels Characteristic angles
Electrical System
Ignition
Starting
Recharging
Body
Protection Products
Sealing Products
Underbody Protection Products
Soundproofing Products
Air Conditioning System
Pressure Sensor Calibration
Trinary Calibration
4-Level Pressure sensor Calibration
Compressor
Torque Wrench Settings
Specific Tools
Maintenance
Maintenance Operations – Section for each engine type
Additional 146 Technical Data

Engine
Boxer Engines
Removal/Refitting 1351 and 1596
Removal/Refitting 1712 16v
Operations In Vehicle 1712 16v
I.A.W Ignition-Injection 1351
Mp3.1 Ignition-Injection 1596
Electrical-Electronic Components 1351 and 1596
Fuel Supply System 1351 and 1596
Air Supply System 1351
Air Supply System 1596
Exhaust System 1351 and 1596
Rochester Ignition-Injection 1596
Electrical-Electronic Components 1596 Rochester
Fuel Supply System 1596 Rochester
Air Supply System 1596 Rochester
MP2.10.3 Ignition-Injection 1712 16v
Electrical-Electronic Components 1712 16v
Air Supply Systems 1712 16v
Exhaust System 1712 16v
Cooling System
Removal/Refitting 1598 and 1747 TS 16v
Removal/Refitting 1370
Operations on the Car 1598 and 1747
TS 16v
M 2.10.4 Injection-Ignition
Electric-Electronic Components
Fuel Supply Systems
Air Supply System
Exhaust System
Engine Cooling
Removal/Refitting 1370 and 1598 TS 16v
Operations on the Car
M 1.5.5 Injection – Ignition
Electric-Electronic Components
Fuel Supply System
Air Supply System
Exhaust System
Engine Cooling
Removal/Refitting 1747 and 1970 TS 16v
Operations on the Car
M.155 Injection – Ignition
Electric-Electronic Components
Fuel Supply System
Air Supply System
Exhaust System
Engine Cooling
Removal/Refitting TD 1910 JTD
Operations on the Car
EDC-15C Common Rail Injection
Electric-Electronic Components
Fuel Supply System
Air Supercharging System
Exhaust Gas Re-Circulation System
Exhaust System
Engine Cooling

Engine
Accelerator Control
Clutch
Gearbox
Front Axle
Brakes
Steering
Suspension and Wheels

Volume 2
Auxiliary Organs
Heating and Ventilation – TD Engines
Heating and Ventilation – Boxer Engines
Heating and Ventilation – T.Spark 16V
Manually Controlled Heating

97’ Versions
Automatic Heating and Ventilation
Removing/Refitting – T.Spark 16V
Manually Controlled Heating

Bodywork
Bodyshell Introduction
Bodyshell Moving Components
Bodyshell Fixed Components
Straightening the Bodyshell
Doors/Mirrors
Lids
Lids 97’ Variants
Internal Trim
Interior Fittings
Exterior Fittings

Volume 3
Electrical System
Ignition – Boxer Engines
Starting – Boxer Engines
Charging – Boxer Engines
Starting – TD Engines
Charging – TD Engines
Ignition – TS 16v Engine
Starting – TS 16v Engine
Charging – TS 16v Engine
Lighting
Miscellaneous Devices – Fusebox, wiper units, washer pump, horns, rooflamp and door pillars, front power window switch, cigar lighter, ignition switch, steering column lever unit, services control unit, full load conditioner, double door mirror adjustment, speakers, antitheft, radio, radio aerial, Alfa Code
Checkpanel
Control Units – Power window, Antitheft, Climate control, Injection – Ignition control box, Door lock option, Glow plug control, ABS control unit, Air-Bag control unit, Rochester injection – ignition control unit(boxer), M2.10.3/M2.10.4 injection – ignition control unit ( TS 16V ), E.G.R system control unit 9 1929 TD Cat )
Control Units – 97 Variants
Control Units 1910 JTD

Addition 146 Electrical Systems
Lighting
Control Units

Power Supply
Starting and Charging
Exterior Lighting
Interior Lighting
Warnings and Indicators
Windscreen/Headlight Washer and Wipers
Instrumentation
Accessories – Radio, Lighter, Door locking, Luggage compartment, Power windows, heated Screen/Mirror, Wing mirror adjustment
Special Accessories – Anti-Theft device, Air Bag, Air Bag & Side Bag, Heated Seats, Headlamp Aiming, Towing, TELEPASS provision, Radio Telephone provision
Heating and Ventilation – Heater, Heater 97’, Additional Heater, Air Conditioner, Manual Air Conditioner, Automatic Air Conditioner
Sunroof
Volume 3 Section 2

Engine Control Systems
I.A.W Boxer 1.3
Motronic MP3.1 Boxer 1.6
Rochester Boxer 1.6
Motronic M2.10.3 Boxer 1.7 16v
Motronic M2.10.3 TS 2.0 16v
Motronic M2.10.4 TS 2.0 16v
Motronic M1.5.5 TS 16v
TD Engine Control Devices–cold advance,glow warming plugs,engine stop, fuelwarming
TD-CAT Engione Control Devices
JTD Electronic Injection

ABS Antilock System
ABS 2E Bosch version
ABS 5.3 Bosch version
ABS 5.3 Bosch version with EBD

Alfa Romeo Code
Appendix
146 Electric System Diagnoses ( As Above )
Power Supply
Starting and Charging
Exterior Lighting
Interior Lighting
Warning and Indicators
Screen/Headlamp Washers/Wipers
Instrumentation
Accessories
Special Accessories
Heat and Ventilation
Sunroof
Engine Control Systems
ABS Antilock System
Alfa Romeo Code
Appendix

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