Volvo Penta Aquamatic 280 285 290 Drives Workshop Manual

Volvo Penta Aquamatic 280 285 290 Drives Workshop Manual

This Workshop Manual contains technical information, descriptions, and repair instructions for the standard versions of the drive units 280, 280T, 280PT, 285, 285A, 290, 290A, 280-DP, 280-DP/PT, 290-DP, 290A-DP, SP-A, SP-A1, SP-A2, SP-C, DP-A, DP-A1, DP-A2, DP-B, DP-B1, DP-C and DP-C1.

The Workshop Manual can show operations carried out on any of the drives listed above. As a result the illustrations and pictures in the manual that show certain parts on the drives, do not in some cases apply to all the drives listed. However the repair and service operations described are in all essential details the same. Where they are not the same this is stated in the manual and where the difference is considerable the operations are described separately. The Drive Designations and Series Number (PZ-No.) can be found on the product plate. Please always include both the drive designation and the PZ number in all correspondence.

This Service Manual PDF Download tells you how to correctly maintain and service the Volvo Penta product and its systems. When correctly serviced, the Volvo Penta product will be reliable and safe to operate.

This Workshop Manual contains technical data, descriptions and repair instructions for Volvo Penta products or product versions contained in the contents list. Ensure that the correct workshop literature is being used.

Models Covers :
Volvo Penta Aquamatic 280
Volvo Penta Aquamatic 280T
Volvo Penta Aquamatic 280PT
Volvo Penta Aquamatic 285
Volvo Penta Aquamatic 285A
Volvo Penta Aquamatic 290
Volvo Penta Aquamatic 290A
Volvo Penta Aquamatic 280-DP
Volvo Penta Aquamatic 280-DP/PT
Volvo Penta Aquamatic 290-DP
Volvo Penta Aquamatic 290A-DP
Volvo Penta Aquamatic SP-A
Volvo Penta Aquamatic SP-A1
Volvo Penta Aquamatic SP-A2
Volvo Penta Aquamatic SP-C
Volvo Penta Aquamatic DP-A
Volvo Penta Aquamatic DP-A1
Volvo Penta Aquamatic DP-A2
Volvo Penta Aquamatic DP-B
Volvo Penta Aquamatic DP-B1
Volvo Penta Aquamatic DP-C
Volvo Penta Aquamatic DP-C1

Manual Contents :
General Information
Safety Information
Introduction
Important
General Information
About the Workshop Manual
Spare parts
Repair Instructions
Our joint responsibility
Tightening torques
Angular torque
Lock nuts
Strength classes
Sealant
Safety instructions for fluororubber

Special tools
Chemicals

Drive models and generations

Design and function
Model 280
Models 290-DP, DP-A, DP-B, DP-C

Removing the sterndrive
Models 280, 285 and 290
Models SP and DP

Repair instructions
Upper gear housing
Removal
Disassembly, models 280, 285 and 290
Assembly, models 280, 285 and 290
Disassembly, models 290A, SP and DP
Assembly, models 290A, SP and DP
Reconditioning the universal joint
Reconditioning the shift mechanism
Types of shift mechanisms
Shift mechanism type 1
Shift mechanism type 2
Shift mechanism type 3
Intermediate housing
Reconditioning the intermediate housing, model 280, 285 and 285A
Assembly
Reconditioning the intermediate housing, model 290 and 290A
Assembly
Reconditioning the intermediate housing, models SP and DP
Lower gear
Reconditioning the lower gear, models 280, 285, 290 and SP
Disassembly
Assembly
The propeller shaft
Shimming
Final assembly
Reconditioning the lower gear,
models 280-DP, 290-DP and DP
Disassembly
Inner propellershaft
Outer propeller shaft
Propeller shaft bearing box
Forward gear
Vertical shaft
Assembly
Shimming the lower gear to the intermediate housing
Shimming the upper gear to the intermediate housing
Pressure and vaccum testing

Installing the sterndrive
Models 280 and 285
Checking and adjusting controls
Checking the retaining pawl when test running
Oil filling
Propeller installation
Installing a long hub type of propeller
Installing a short hub type of propeller
The duoprop (earlier model)
Changing the direction of the propeller rotation
The electro-mechanical sterndrive
tilting device (model 280)
Repair instructions
Reconditioning the tilting device
Model 290, SP and DP
Adjusting the retaining pawl (model 290)
Oil filling
Propeller installation
Installing a long hub type of propeller
Installing a short hub type of propeller
Changing the direction of the propeller rotation
Adjustment of the trim fin
Twin engine installation

Transom shield
Changing trim cylinders, model 290, SP and DP
Chanching steering helmet
Removal

Trim system
Changing the sending unit
Changing the trim system gear rack
Changing the trim system gear wheel
The power trim pump
Removing the trim pump from the boat
Removing the oil reservoir
Replacing filters
Removing the electric motor
Installing the elctric motor
Replacing adapter and pump assembly
The relief valve assemblies
Installing the trim pump in the boat
Venting system
Test
Adjusting the trim instrument
Checking the trim figure
Adjusting the trim figure

Sterndrive extensions
Installation instructions for 1 and 4 extensions
The 4 extension
The 1 extension

Welding
Parts that cannot be welded
Parts which can be welded
Repair instructions

Painting
Preparing the sterndrive
Painting the underwater hull

Electrical wiring diagrams
Model 280 Tilting device
Model 280, Power trim
Model 290, Power trim (earlier model)
Models 290, SP and DP, Power trim (later model)

Technical data
Models 280, 280T, 280PT, 285, 285A and 290
Models 280-DP, 280-DP/PT, 290-DP and 290A-DP
Models SP-A, SP-A1, SP-A2 and SP-C
Models DP-A, DP-A1, DP-A2, DP-B, DP-B1, DP-C and DP-C1

References to Service Bulletin

Language : English
File Format : PDF
Delivery method : Download

This manual pdf download will come in PDF format, so it’s EXTREMELY easy to move around with you from computer to computer. Many mechanics purchase electronics manuals like this and use a laptop near them while doing maintenance! If you don’t have a laptop, no problem! Just print out the pages of the manual that you need and you’ve got a hard copy in front of you while doing your work! Simply throw it away when your finished! It’s much easier and quicker than having to deal with a book!.

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